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7.4.8 Parked plus fault conditions (DLC 7.1)
Deviations from the normal behaviour of a parked wind turbine, resulting from faults on the electrical network or in the wind turbine, shall require an alysis. As a minimum, failures in the following systems shall be evaluated: brake system, pitch system, and yaw system. The fault condition shall be combined with EWM for a return period of one year. Those conditions shall be either turbulent or quasi-steady with correction for gusts and dynamic response.
In case of a fault in the yaw system, yaw misalignment of ±180° shall be considered. If for the cases DLC 7.1 with fault in the yaw system, yaw misalignment is evaluated using discrete values, the increment in yaw misalignment shall be not more than 10° in the sector of the maximum lift force on the blades. For any other fault, yaw misalignment shall be consistent with DLC 6.1.
If slippage in the yaw system can occur at the characteristic load found in DLC 7.1, the largest unfavourable slippage possible shall be considered.
7.4.9 Transport, assembly, maintenance and repair (DLC 8.1 and 8.2)
For DLC 8.1, the manufacturer shall state all the wind conditions and design situations assumed for transport, assembly on site, maintenance and repair of a wind turbine. The maximum stated wind conditions shall be considered in the design if they can produce significant loading on the turbine. The manufacturer shall allow sufficient margin between the stated conditions and the wind conditions considered in design to give an acceptable safety level. Sufficient margin may be obtained by adding 5 m/s to the stated wind condition.
In addition, DLC 8.2 shall include all transport, assembly, maintenance and repair turbine states which may persist for longer than one week. This shall, when relevant, include a partially completed tower, the tower standing without the nacelle and the turbine without one or more blades. In the case of a tower standing without a nacelle, appropriate means shall be taken to avoid critical wind speeds for vortex generated transverse vibrations, or the appropriate fatigue design load shall be added¹¹. It shall be assumed that the electrical network is not connected in any of these states. Measures may be taken to reduce the loads during any of these states as long as these measures do not require the electrical network connection.
Blocking devices shall be able to sustain the loads arising from relevant situations in DLC 8.1. Non-redundant blocking devices shall be designed in component class 3. In particular, application of maximum design actuator forces shall be taken into account. It is recommended that standards for lifting appliances including safety factors/influence factors are additionally applied when relevant. Unless permanently installed, the lifting appliance itself is not covered by this document and should be designed and tested according to relevant standards for lifting appliances.
7.5 Load calculations
Loads as described in 7.3.2 through 7.3.5 shall be taken into account for each design load case. Where relevant, the following shall also be taken into account:
·wind field perturbations due to the wind turbine itself (wake induced velocities, tower shadow, etc.);
·the influence of three dimensional flow on the blade aerodynamic characteristics (e.g. three dimensional stall and aerodynamic tip loss);
·unsteady aerodynamic effects;
·structural dynamics and the coupling of vibration modes;
·aeroelastic effects;
·the behaviour of the control system of the wind turbine.
Dynamic simulations utilizing a structural dynamics model are usually used to calculate wind turbine loads. Certain load cases have a turbulent wind input. The total period of load data for these cases, shall be long enough to ensure statistical reliability of the estimate of the characteristic load. At least six 10-min stochastic realizations (or a continuous 60 min period) shall be required for each mean, hub-height wind speed used in the simulations. However, for DLC 2.1, 2.2 and 5.1, at least 12 simulations shall be carried out for each event at the given wind speed. Since the initial conditions used for the dynamic simulations typically have an effect on the load statistics during the beginning of the simulation period, the first 5 s of data (or longer if necessary) shall be eliminated from consideration in any an alysis interval involving turbulent wind input.
It shall be ensured that during application of a cycle count on the load time series, the remaining residuals from each time series shall be taken into consideration by half-cycles for fatigue failure mode evaluation. Furthermore, the discretization of the load range shall ensure a sufficient resolution.
When turbulent winds are used for dynamic simulations, attention should be given to the grid resolution regarding the spatial¹² and time resolution.
In many cases, the local strains or stresses for critical locations in a given wind turbine component are governed by simultaneous multi-axial loading. In this case, time series of orthogonal loads that are output from simulations are sometimes used to specify design loads. When such orthogonal component time series are used to calculate fatigue and ultimate loads, they shall be combined to preserve both phase and magnitude. Thus, the direct method is based on the derivation of the significant stress as a time history. Extreme and fatigue prediction methods can then be applied to this single signal, avoiding load combination issues.
Ultimate load components may also be combined in a conservative manner assuming the extreme component values occur simultaneously. In case this option is pursued, both minimum and maximum extreme component values shall be applied in all possible combinations to avoid introducing non-conservatism.
Guidance for the derivation of extreme design loads from contemporaneous loads taken from a number of realizations is given in Annex I.
7.4.8 停机静置叠加故障工况(DLC 7.1)
电网故障或机组内部故障会造成静置机组偏离正常工作状态,该类工况必须开展分析。至少应对制动系统、变桨系统、偏航系统的失效工况进行评估。故障工况应与重现期 1 年的极端风速模型(EWM)组合,风况可选用湍流模型,或采用准稳态方法并对阵风、动态响应进行修正。
若偏航系统发生故障,应考虑 ±180° 偏航偏差。对于偏航系统故障的 DLC 7.1 工况,若采用离散值计算偏航偏差,则在叶片最大升力对应的扇区内,偏航偏差计算步长不宜大于 10°。其余各类故障对应的偏航偏差取值应与 DLC 6.1 保持一致。
若 DLC 7.1 对应的特征荷载作用下偏航系统存在滑移可能,则应考虑最不利的滑移量。
7.4.9 运输、安装、维护与检修工况(DLC 8.1、8.2)
对于 DLC 8.1,制造商应当明确机组运输、现场安装、维护检修所假定的全部风况与设计工况。若规定的最大风况能够在机组上产生显著荷载,则设计中必须予以考虑。制造商需要在规定风况与设计校核风况之间预留充足裕度,保证安全水平达标;可通过在给定风速基础上增加 5 m/s 实现足够安全裕度。
除此之外,DLC 8.2 包含所有持续时长可能超过一周的运输、安装、运维状态;适用时涵盖未完工塔筒、无机舱塔筒、缺失一片或多片叶片的机组。塔筒未安装机舱时,应当采取措施避开诱发横风向涡激振动的临界风速,或者增设对应的疲劳设计荷载 ¹¹。所有上述工况均假定机组未连接电网。可以采取措施降低工况荷载,但措施不得依赖电网供电。
锁止装置应当能够承受 DLC 8.1 相关工况产生的荷载。无冗余设计的锁止装置需按照 3 类部件进行设计,尤其需要考虑执行机构最大设计作用力。适用情况下,建议额外遵循起重设备相关标准(包含安全系数、影响系数)。起重设备若非永久安装,不属于本标准覆盖范围,应依据对应的起重设备标准开展设计与试验。
7.5 荷载计算
每个设计荷载工况均应考虑 7.3.2~7.3.5 规定的各类荷载;适用时还应纳入下列影响因素:
·机组自身造成的流场扰动(尾流诱导速度、塔影效应等);
·三维流动对叶片气动特性的影响(例如三维失速、叶尖气动损失);
·非定常气动效应;
·结构动力学以及各阶振型耦合效应;
·气弹效应;
·风力发电机组控制系统动态特性。
通常采用结构动力学模型开展动态仿真计算机组荷载。部分荷载工况输入湍流风。该类工况的荷载数据时长应足够,保证特征荷载统计结果可靠。对于仿真采用的各个轮毂高度平均风速,至少需要 6 组 10 分钟随机样本(或连续 60 分钟时长)。但 DLC 2.1、2.2、5.1 工况下,给定风速的每一类事件至少完成 12 次仿真。动态仿真初始条件通常会影响仿真初期的荷载统计结果,因此所有包含湍流风输入的分析区间,应当剔除最开始 5 秒数据(必要时延长剔除时长)。
在对荷载时程开展雨流计数时,疲劳失效评估需采用半循环计入各时程的剩余荷载循环;同时荷载幅值离散划分需要保证足够分辨率。
采用湍流风开展动态仿真时,需要关注空间分辨率 ¹² 与时间步长对应的网格精度。
多数情况下,机组构件关键位置的局部应变、应力由多轴同步荷载控制。工程中有时采用仿真输出的正交荷载时程确定设计荷载。使用正交分量时程计算极限荷载与疲劳荷载时,组合计算必须同时保留相位与幅值信息。直接法基于完整应力时程提取有效应力,随后可对单条时程开展极限与疲劳预测,规避荷载组合难题。
极限荷载分量也可采用偏保守方式组合,假定各分量极值同步出现。采用该方法时,所有分量的极大值、极小值需要进行全部组合,避免计算结果偏危险。
附录 I 提供了基于多组同步荷载样本求取极限设计荷载的相关指导方法。
简单总结
本节明确停机叠加故障、运输安装运维工况的荷载校核条件,并统一荷载计算准则。计算需综合气动、气弹、控制系统耦合等影响;湍流仿真满足样本数量要求,同时规范多轴荷载与极限荷载的组合方式。
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