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高温 H₂-CO 氧化动力学模型优化分析(h2-co)

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摘要:

本文构建并优化了高温 H₂-CO 燃烧详细动力学模型,整合最新热力学、反应速率与输运参数,包含 14 种组分、30 步基元反应。以激波管点火延迟、层流火焰速度、流动反应器组分浓度及火焰结构等 36 组实验为优化目标,对 28 个关键反应指前因子与三体效率进行系统优化。重点修正 H+O₂+M、CO+OH 等核心反应速率,显著提升模型预测精度。优化模型可准确复现宽工况(880–2625 K、0.3–33 atm)下的燃烧特性,为氢 - 一氧化碳混合燃料的数值模拟提供可靠动力学基础。


An optimized kinetic model of H2/CO combustion

Scott G. Davisa,*, Ameya V. Joshia, Hai Wanga, Fokion Egolfopoulos b

a  Department of Mechanical Engineering,  University of Delaware, Newark, DE 19716,  USA

b  Department of Aerospace and Mechanical Engineering,  University of Southern California, Los Angeles, CA 90089,  USA


Abstract

We propose a H2–CO kinetic model which incorporates the recent thermodynamic, kinetic, and species transport  updates  relevant  to  high-temperature  H2   and  CO  oxidation.  Attention  has  been  placed  on obtaining a comprehensive and kinetically accurate model able to predict a wide variety of H2–CO com- bustion data. The model was subject to systematic optimization and validation tests against reliable H2– CO  combustion  data,  from  global  combustion  properties  (shock-tube  ignition  delays,  laminar  flame speeds, and extinction strain rates) to detailed species profiles during H2  and CO oxidation in flow reactor and in laminar premixed flames.

◎ 2004 The Combustion Institute. Published by Elsevier Inc. All rights reserved.

Keywords: Kinetics; Detailed reaction model; Hydrogen; Carbon monoxide

1. Introduction

The most successful model of H2–CO combus- tion has been that of Mueller et al. [1], developed on the basis of a careful evaluation of relevant ki- netic  parameters  and  flow  reactor  experiments. The model  is  also  able  to  predict  a  wide  range of  flame  experiments.  Over  the  last  few  years, however, the rate parameters of the key reaction H + O2 + M = HO2 + M and its third-body effi- ciencies have been revised [2,3], giving an urgent reason for a re-examination of the H2–CO com- bustion model. The downward revision of the en- thalpy of formation of OH [4] may also exert an influence  on  the  overall  reaction  kinetics  of H2 combustion.

Several new studies [5–7] have been reported in recent  years.  Two  of these  studies  a nalyzed  the hydrogen submodel [5,6], both being an extension of the model of Mueller et al. The third an alysis [7] considered both H2  and CO chemistry and is the predecessor to the present study. The objec- tives of the present study are (1) to provide an up- date for the  H2–CO combustion reaction model on the basis of recent kinetic data, and (2) to opti- mize the H2–CO model against available H2–CO combustion data.


2. Reaction model

The unoptimized (trial) reaction model consists of 14 species and 30 reactions as shown in Fig. 1. The model and its thermochemistry and transport property files can be found  at the URL: http:// ignis.me.udel.edu/h2co. The trial model was based on  a  careful  review  of recent  kinetics  literature, considering both direct data and compilations. A large number of GRI 3.0 rate parameters [8] were  found to be appropriate and are used. The discus- sion  below  highlights   the   choice   of  key   rate parameters.

image.png

Fig. 1.  Trial reaction model of H2–CO oxidation, active parameters, and their spans employed in model optimization (see Refs. [9,14,16–18]).


The   rate   expression   of   H + O2  = O + OH was  taken  from  GRI  3.0  [8].  The  rate  coeffi- cient   of   H + O2(+M) = HO2(+M)   was   based on   Troe   [2],   who   employed   a   high-pressure rate krec,∞ (cm3 mol__1 s__1) = 4.65 × 1012 T0.44   and developed  the  low-pressure  and  fall-off  expres- sions for Ar and N2  as the bath gases. The broad- ening factor Fc  was found to be 0.5 for both third bodies. Troe’s fall-off rate parameterization, how- ever,  could  not  be  directly  used  in  CHEMKIN [19], because the low-pressure limit rate coefficient k0   does  not  share  the  same  temperature  depen- dence for different third bodies. We had to devel- op  parameterized  rate  expressions  (see  Fig.   1) based  on the k0  expression  of Ar and using the fall-off formula of Troe [20]. A collision efficiency factor  β = 0.53  was  used  for  Ar  relative  to  N2. The collision efficiency of He was assumed to be equal to that of Ar. The study of Michael et al.

[3]  supports  a  collision  efficiency  of  O2    s maller than that of N2. We found that for O2, β = 0.75 gives a good agreement with experiment [3] and theory [2]. For H2O, Troe [2] suggested that the broadening factor is close to the strong-collision limit. We chose a β value of 12 (relative to N2) with  the  resulting  rate  in  good  agreement  with those of Troe and others [2,3,21].

The     k0       expression     of     H + OH + M = H2O + M was  taken  from  [8] with  the  β values equal to 0.38 and 6.3 for Ar and H2O, respectively [12]. The rate expression of Michael et al. [10] was  

employed      for       H2 + O2  = H + HO2.       For OH + OH(+M) = H2O2(+M), the k0  expression, given  in  the  reverse  direction  by  Baulch  et  al.

[12], was refitted based on the new heat of forma- tion of the OH radical along with the low temper- ature   data   of  Zellner   et   al.  [11].   The   krec,∞ expression and the β value of H2O (6) were taken from [11] while the Troe fall-off parameters [22] were  the  same  as  those  in  GRI  3.0.  The  rate expressions  for  H2O2 + OH = HO2 + H2O  were taken directly from [15], though the high-temper- ature  expression  was  refitted  using  a  modified Arrhenius  expression  to  avoid  the  rate  constant values exceeding the collision limit when extrapo- lated to high temperatures.

For CO + O(+M) = CO2(+M), the k∞ expres- sion  was  taken  from  [13],  and  following  Allen et al. [23], k0  was taken from the QRRK ana lysis of Westmoreland et al. [24] and fall-off was that of Lindemann. The collision efficiency  of H2O was assumed   to   be    12.   The   rate   constant   for CO + OH = CO2 + H   was   re-an alyzed   in   the present  study,  and  the  experimental  data  were refitted  by  the  sum  of  two  modified  Arrhenius expressions.  The  new  expression  resolves  more accurately the high temperature data  of Woold- ridge et al. [25] as well as the data found in [26]. Without this revision, it was not possible to recon- cile  the  high-temperature  H2   ignition  data  with the  H2–CO  laminar  flame  speeds.  The  known pressure dependence of this reaction was not con- sidered  as  this  dependence  is  quite unimportant for   the   CO   oxidation   experiments   considered herein.

 

3. Computational and optimization method

A comprehensive review was conducted for a large number of H2–CO combustion data. Thir- ty-six  experiments  were  chosen  as  optimization targets as shown in Table 1. They can be classified into four categories: (1) laminar flame speeds of H2–air, H2–O2–He, and H2–CO–air mixtures, (2) the peak mole fractions of H and O in a low-pres- sure  burner-stabilized  H2–O2–Ar  flame,  (3)  the consumption rates of H2  and CO during the reac- tion of H2–O2–N2  and CO–O2–H2O–N2  mixtures in a turbulent flow reactor, and (4) ignition delay times of H2–O2–Ar and H2–CO–O2–Ar mixtures behind reflected shock waves.

Ignition  delay  and  flow  reactor  calculations were  conducted  using  a  kinetic  integrator  inter- faced with CHEMKIN [19] by assuming adiabatic condition. Ignition delays were modeled using the constant-density   model,   whereas   flow   reactor modeling used the constant-pressure assumption. The  numerical  ignition  delays  were  determined following  the  same  ignition  criteria  as  in  the respective   experiments.   Laminar   flame   speeds and  structure were calculated using Premix [40], employing thermal diffusion, and multicomponent transport.  Diffusion  coefficients  of  several  key pairs were updated [41].

Sensitivity  an alyses  were  conducted  for  igni- tion  delay  and consumption  rates  of the fuel in flow reactor with a brute force method. For lam- inar flame speeds and H and O peak mole frac- tions    in    burner-stabilized    flames,    the    local sensitivity  methods  were  utilized.  Based  on  the sensitivity   information,   active   rate   parameters (to  be  optimized)  were  chosen  for  each  target. The entire set of active parameters consists of 28 A-factors   and   third-body   efficiency   factors   as shown in Figs. 1 and 2.

The optimization approach is similar to earlier studies [8,43]. Briefly, the solution mapping tech- nique was employed to express a response by a sec--ijp, a’sl n(2d) ’0a1iii1,

x’s    are    factorial    active    variables    given    by x = ln (a/atrial)/ln (f), where a is the active A factor or third-body efficiency factor, and f is its span or uncertainty factor. The uncertainty factor was esti- mated on the basis of kinetic uncertainty and is pro- vided in Fig. 1 for each active parameter. Though an optimization of the temperature dependence of rate coefficients is possible, we chose not to vary the T-dependence because of the insufficient num- ber of systematic experimental targets [43].

For  flow  reactor  targets,  the  response  was found to be highly non-linear with respect to x’s. These responses are expressed by adding a hyper- bolic  tangent  term  to  account  for  the  S-shaped dependence   of   response   with   respect   to   x’s,

η = η(2) + ctanh(a +Σ= 1      axi  +Σ1 Σ≥ibxi

xj). The coefficients for the flow reactor and igni-  tion  delay targets were calculated by  a factorial design test [43]. The coefficients for flame targets were obtained using the sensitivity an alysis based method [44].

Minimization was carried out on the objective function   L2 = Σi[(ηi,expt  __ ηi,calc)/σi]2    subject   to the constraint __1 < {x} < +1, where the subscript i denotes the ith target. Each target was individually weighted by their uncertainty σi . The target values and their uncertainties are presented in Table 1.


4. Results and discussion

The  trial  kinetic  model  was  tested  against  a wide range of experimental data. The predictions of the  trial  model  for  the  36  target  values  are shown  in  Table  1  (the  ‘‘trial’’  column).  Overall the  model  performed  well  against  these  experi- mental  data.  The  exceptions  are:  it  overpredicts H2–O2–He flame speeds, the H and O mole frac- tions   in   the   burner-stabilized   flame,   and   the consumption  rate   of  H2    for  the   1.0%  H2–1.5 O2%–N2 flow reactor mixture at 943 K and 2.5 atm.

To reconcile these discrepancies, optimization was then carried out for 28 active parameters with respect to 36 targets. All active parameters were allowed  to  vary  freely  within  their  uncertainty spans.  The  optimal  parameter  set  was  obtained as the minimum of L2, first from a random sample of  the  multidimensional  parameter  space,  fol- lowed  by  a  Newton  search  of the  L2   minimum in the parameter space. The values of optimized active  parameters  are  shown  in  the  last  column of  Fig.   2   (expressed   as   the   optimized-to-trial parameter ratio). To obtain the optimized model, the  active  parameters  (A-factors  and  third-body efficiency factors) shown in Fig. 1 should be mul- tiplied by their corresponding ratios.

Validation of the optimized model will be dis- cussed   below.  Figure   3   presents   experimental [27–31,45] and computed laminar flame speeds of H2–air and air-equivalent mixtures where N2  was replaced by Ar or He. With trial model predictions already close to the experimental values, the opti- mization served only to fine-tune the model, result- ing in excellent agreement with the experiment as can be seen in Fig. 3 and Table 1. The trial model tends to overpredict the H2–O2–He flame speeds at elevated pressures (Table 1). The discrepancies are clearly caused by kinetics as a previous study showed that the uncertainty in the transport coeffi- cients cannot account for the observed differences [41]. Now the optimized model can successfully pre- dict these H2–O2–He flame speeds [27] as seen in Fig. 4. This agreement was brought by lowering the   rate   of  OH + H2 = H + H2O,   H + HO2 = OH + OH,  and  a  s mall  increase  in  the  rate  of H + O2 + H2O = HO2 + H2O.

The dominant sensitivity of the laminar flame speeds   of  H2–CO–air  mixtures,   especially   the 

95%   CO + 5%   H2     mixtures,   to   CO + OH = CO2 + H  has  been  observed  elsewhere [32]  and necessitated a re-evaluation this reaction. It was determined that the sum of two modified Arrhe- nius expressions was necessary to predict the lam-the   optimized   model   reproduces   experimental H2–CO–air laminar flame speeds [32,33].

Figure  7  depicts  species  profiles  for  four  se- lected  H2   oxidation  experiments  in  a  turbulent flow  reactor  [13].  Time  shift  was  necessary  to match the computed profiles with the experimen- tal counterparts. The amounts of time shift were found to be  similar with  those used by  Mueller et al. [13]. It is seen that the optimized model pre- dicts  the  experimental  species profile  accurately, and it also improved the prediction of the experi- ment as compared to the trial model (cf. Fig. 7B). Similarly, the results of Fig. 8 show that for CO oxidation [35] the optimized model accurately pre- dicts the CO consumption rate over an extended pressure range.


image.png

image.pngFig. 2.  Target-active parameter matrix.

image.png

Fig. 3.  Experimental (symbols) and computed (lines: the optimized  model)   H2–air  and  air  equivalent  (N2    is replaced by Ar or He) flame speed at a pressure of 1 atm.

image.png

Fig.   4.  Experimental   (symbols   [27])   and   computed (lines: the optimized model) H2–O2–He flame speeds.


The   trial  model   could   accurately   reconcile most of the ignition delay data for H2–O2–diluent mixtures,  and  optimization  served  only  to  im- prove  these predictions  as can be  seen  in  Table 1. In addition, Fig. 9 shows a plot of experimental and computed ignition delay times for H2–O2–Ar mixtures [36–38,46] behind reflected shock waves. Here, the experimental shock-tube ignition delay data were fitted into  τ  (μs) = [H2]__0.154[O2]__0.693 [Ar]0.04    [6.77 × 10__8 T0.252 e9234/T]   for  non-‘‘run-

image.png

Fig.   5.  Experimental   (symbols   [32])   and   computed (lines:  the  optimized  model)  H2–CO–air  flame  speeds at a pressure of 1 atm.

image.png

Fig.   6.  Experimental   (symbols   [33])   and   computed (lines:  the  optimized  model)  H2–CO–air  flame  speeds at a pressure of 1 atm.

image.png

Fig.   7.  Experimental   (symbols   [13])   and   computed (lines)  species  mole  fraction  profiles  during  hydrogen oxidation in a flow reactor. Solid lines: optimized model; dashed lines: trial model.

image.png

Fig.   8.  Experimental   (symbols   [35])   and   computed (lines)  [CO]/[CO]0   profiles  during moist  CO  oxidation in   a   flow   reactor.   Cases   (a):   1.014%   CO + 0.517% O2 + 0.65%  H2O  in  N2,  p = 1 atm,   T0 = 1038 K,  (b) 1.01%     CO + 0.496%     O2 + 0.65%     H2O     in     N2, p = 2.44 atm,   T0  = 1038 K,  (c)  0.988%  CO + 0.494% O2 + 0.65% H2O in N2, p = 3.46 atm,  T0 = 1038 K, (d) 0.984%     CO + 0.497%     O2 + 0.65%     H2O     in     N2, p = 6.5 atm,  T0  = 1040 K,  and (e) 0.994% CO + 1.47% O2 + 0.65% H2O in N2, p = 9.6 atm, T0 = 1039 K.

image.png

Fig.  9.  Experimental  (symbols)  and  computed  (lines) ignition   delay   times   of  H2–O2–Ar   mixtures   behind reflected shock waves. Symbols: (a) 6.67% H2 + 3.33% O2, p5 = 1.35–2.90 atm; (b) 5% H2 + 5% O2, p5  = 1.35– 2.90 atm    (onset    of   pressure    rise   [36]),    (c)    0.5% H2 + 0.25%   O2,  p5  = 33 atm,   (d)   2%   H2 + 1%   O2, p5 = 33 atm,  (e)  0.5%  H2 + 0.25%  O2, p5 = 57 atm,  (f) 0.33%     H2 + 0.17%     O2,     p5 = 64 atm,     (g)     0.1% H2 + 0.05% O2, p5  = 64 atm, (h) 0.5% H2 + 0.25%  O2, p5 = 87 atm (maximum OH absorption rate [38]), (i) 8% H2 + 2% O2, p5 = 5 atm (maximum OH emission) [46], and  (j)  four  H2 + O2    mixtures  [37].  Lines:  (1)  0.5% H2 + 0.25% O2, p5  = 87 atm (maximum [OH] rate), (2) 2% H2 + 1% O2, p5 = 33 atm (maximum [OH] rate), (3) 8% H2 + 2% O2, p5  = 5 atm  (maximum [OH]), and (4) 5%    H2 + 5%    O2,   p5  = 2 atm    (maximum    pressure gradient).

image.png

Fig.  10.  Experimental  (symbols)  and  computed  (lines) ignition  delay  times  behind  reflected  shock  waves  for H2–O2–N2 mixtures. Experimental data were determined from onset of pressure rise [47] and maximum rate of OH emission [48].


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1CAE在上海大众底盘科的应用CAE在底盘零部件开发中的应用:1:结构设计(耐久)2:结构优化3:试验对标4:问题根因查找5:工艺制定参考6:结构分析和寿命预估分析范围:主要应用在与结构相关的问题。如:刚度(含模态)、强度、稳定性,疲劳寿命。2模块化平台副车架FEA结构分析内容3疲劳寿命(台架试验仿真)4FEMFAT疲劳计算按照标准,对载荷循环次数要求大于863次,FAMFET计算寿命结果为大于940次。5FEMFAT疲劳分析应用FEMFAT疲劳分析软件,仿真副车架多通道疲劳台架试验,计算得到零件易损伤区域和损伤值。结合疲劳和断裂理论、加工、材料学等知识,可以准确地预测副车架疲劳台架试验易产生裂纹失效位置。疲劳裂纹萌生机理裂纹源起源于高应力处。一般来说,有两种部位将出现高应力:1,应力集中处;对于副车架,孔、切口、刀口、大变形处等以及焊接应力集中。2,构件表面。对于副车架,表面拉伤、腐蚀等。一般来说,有两种部位将出现高应力:1,应力集中处;对于副车架,孔、切口、刀口、大变形处等以及焊接应力集中。2,构件表面。对于副车架,表面拉伤、腐蚀等。一般来说,有两种部位将出现高应力:1,应力集中处;对于副车架,孔、切口、刀口、大变形处等以及焊接应力集中。2,构件表面。对于副车架,表面拉伤、腐蚀等。一般来说,有两种部位将出现高应力:1,应力集中处;对于副车架,孔、切口、刀口、大变形处等以及焊接应力集中。2,构件表面。对于副车架,表面拉伤、腐蚀等。一般来说,有两种部位将出现高应力:1,应力集中处;对于副车架,孔、切口、刀口、大变形处等以及焊接应力集中。2,构件表面。对于副车架,表面拉伤、腐蚀等。6副车架结构优化问题的提出:试验结果显示,不论如何调整工艺,每次台架试验在U1支撑下U型槽处均出现裂纹;试验结果和FEA分析一致。说明此处结构不合理。7.改进方案及FEMFAT计算结果失效分析裂纹位于副车架两侧U1支承处下片U型槽底端,左侧局部结构如图8所示;右侧结构与其对称。开槽是为了削弱U1支承附近结构刚度,降低其对焊缝的依赖,起到保护焊缝的作用;同时满足装配需求。但此处开槽深度过大,延伸至加强肋处。U型槽上端连接U1支承,受摇臂作用,下连接塔台刚性较大的根部,在多通道载荷作用下,U型槽上下端将在底部形成随机的拉压力叠加作用[7-8],极易超出该点处的疲劳极限。而且U型槽冲压切边成型,易产生微裂纹、飞边等机加工缺陷。这些缺陷在残余应力和外载荷的作用下,很容易生成裂纹,并快速扩展。U型槽结构改进疲劳耐久性分析针对裂纹U型槽特征改进,方案1:将U型槽深度减小5mm;方案2:将U型槽深度减小10mm。应用Femfat分别计算两种改型的损伤值。左侧损伤云图如下图9所示,随着U型槽的深度的减小,槽底损伤区域减小,应力梯度显著降低,损伤值减小。8.副车架结构优化效果根据FEMFAT计算和试验分析,优化副车架局部结构。为保证装配需要,同时适当提高局部刚度,以增强U1支承对U型槽上下端的承载能力;最终选择方案1:将U型槽深度减小5mm。根据选择的结构优化方案1,试制样件并利用台架试验验证。试验结果表明:副车架经过载荷860次循环,未出现裂纹。为验证副车架极限寿命,循环次数直至1290次时,在其他部位首次出现裂纹。这说明经过优化后的结构更加合理,且寿命提高50%。后代副车架结构改型发表论文:《基于FEA的某新型副车架疲劳强度优化》,[上海汽车],2013.10FEMFAT疲劳分析软件可以作为结构工程师赋予零件生命的有效工具。免责声明:本页面/内容部分素材来源于互联网公开信息,旨在传递更多信息,不代表本平台立场。版权归原作者或机构所有,如涉及侵权,请通过平台联系我们,我们将在核实后第一时间处理。本平台对转载内容的真实性、准确性不作任何保证,用户需自行判断并承担使用风险。

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