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甲醇氧化详细动力学机理构建与多工况验证

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甲醇氧化详细动力学机理构建与多工况验证(A Comprehensve Mechanis m for Methanol Oxidation)

摘要:

本文构建了覆盖633–2050 K、0.26–20 atm、当量比 0.05–2.6的甲醇氧化详细动力学机理,包含完整 H₂/O₂、CO、CH₂O 与甲醇子机理。通过静态反应器、流动反应器、激波管、层流火焰多工况验证,明确HO₂/H₂O₂体系在低温链分支、高温链终止的关键作用,修正CH₃OH+OH分支比与HCO 分解等核心反应速率。机理精准复现点火延迟、火焰速度与组分分布,阐明甲醇经 CH₂OH/CH₃O→CH₂O→CO→CO₂的反应路径,为宽工况甲醇燃烧模拟提供可靠详细机理。

ABSTRACT: A comprehensive detailed chemical kinetic mechanis m for methanol oxidation has been developed and validated against multiple experimental data sets. The data are from static-reactor, flow-reactor, shock-tube, and laminar-flame experiments, and cover conditions of temperature from 633– 2050 K, pressure from 0.26– 20 atm, and equivalence ratio from 0.05– 2.6. Methanol oxidation is found to be highly sensitive to the kinetics of the hydroperoxyl radical through a chain-branching reaction sequence involving hydrogen peroxide at low tem- peratures, and a chain-terminating path at high temperatures. The sensitivity persists at un- usually high temperatures due to the fast reaction of CH2OH + O2   = CH2O + HO2  compared to CH2OH + M = CH2O + H  + M.  The  branching ratio of CH3OH + OH = CH2OH/CH3O + H2O was found to be a more important parameter under the higher temperature conditions, due to the rate-controlling nature of the branching reaction of the H-atom formed through CH3O thermal decomposition. ◎ 1998 John Wiley & Sons, Inc. Int J Chem Kinet 30: 805– 830,  1998

INTRODUCTION

Detailed chemical kinetic mechanis ms can be useful engineering tools, which permit exploration ofthe mi- croscopic chemical processes that underlie and some- times  control  the  macroscopic  physical  processes, such as flame speed or autoignition time. The mech- anis ms are systems of many elementary reactions, with rate constants determined, where possible, by funda- mental kinetic  experiments or theoretical treatment. The examination of the contribution of the elementary reactions within the context of the larger system aids in identification of rate constants or reaction channels  that warrant further investigation by fundamental ki- neticists.

Detailed  mechanis ms  are  often  developed  in re- sponse to and validated against a single set of exper- imental measurements. As a result, the range of ap- plicability of the mechanis m, as defined primarily by temperature, pressure, and equivalence ratio, is limited to that covered by the data set. The term “comprehen- sive” implies that the range of validity of the mecha- nis m has been extended to the maximum practical ex- tent by comparison to multiple experimental data sets. The creation of such mechanis ms has additional util- ity. Many  combustion processes occur over a wide range of conditions (An example is the autoignition process in spark-ignition engines. The fuel/air charge enters the cylinder at near-ambient conditions, and in a transient process, is compressed to 10 – 40 atm, and an  unburned  gas  temperature  of  1000 – 1200 K).  A comprehensive mechanis m may be used to not only identify important reactions, but also the controlling chemical regimes during the transient process.

In the present work, a detailed kinetic mechanis m, initially  developed in comparison to low and inter- mediate temperature (< 1100 K) flow reactor data, is extended by comparison to shock-tube, flame-speed, and static-reactor data. Reaction path and sensitivity a nalysis is used to identify controlling reaction chan- nels and rate constants, and to indicate several reac- tions that require additional study.

PREVIOUS  MODELING  STUDIES

Westbrook and Dryer

The  first  comprehensive  detailed  kinetic  model  of methanol oxidation was developed by Westbrook and Dryer [ 1]. Inclusion of reaction paths that were im- portant  at  both  high  and  intermediate  temperatures produced successful reproduction of flow-reactor and shock-tube data. Using a simplified diffusion model, the stoichiometric laminar flame speed of a premixed methanol/air  mixture  was  calculated  to  be  44 ± 2 cm/s at one atmosphere, 298 K initial conditions.

The work was hampered by a lack of elementary rate constant and reaction path information. Many im- portant rate constants, including those for methanol and hydroxymethyl (CH2OH) thermal decomposition, and H and OH abstraction reactions, were estimated in the context of the detailed modeling. The methoxy radical (CH3O) was neglected in the mechanis m. Con- siderable importance was placed upon the dehydration reaction

CH3OH + OH = CH3   + H2O

as a source of methane and C2   hydrocarbons. Later work [2] has indicated that this reaction route is neg- ligible, and other sources are sufficient to account for experimental methane and C2  species measurements. The effects of pressure-dependent reactions were not included in this early modeling effort.


Norton and Dryer

Oxidation Mechanis m: In an effort to resolve several difficulties with the Westbrook/Dryer [ 1] mechanis m, Norton and Dryer updated the model using more cur- rent rate constants and a consistent set of thermochem- ical parameters [3]. In a few instances, different prod- uct paths were proposed based on more recent work. The updated mechanis m was compared to a new set of atmospheric-pressure flow-reactor data [4], encom- passing the temperature range of 1025 – 1090 K and equivalence ratios from 0.6 – 1.6. Improved agreement with the flow-reactor data was attained, and the im-portance of the hydroperoxyl radical (HO2) to meth- anol oxidation kinetics was identified. No attempt was made  to  recalculate  the  full  experimental  basis  set from the original reference [ 1].

Comprehensive Pyrolysis Mechanis m: The same au- thors expanded upon their previous work to develop a comprehensive model for methanol pyrolysis [2]. Al- though not an oxidation mechanis m, many ofthe im- portant reaction paths in high-temperature oxidation are  identical to those  found  in pyrolysis  studies as well. The mechanis m was compared successfully to static-reactor, flow-reactor, and shock-tube data.


Egolfopoulos, Du, and Law

A more recent attempt [5] at creating a comprehensive methanol oxidation mechanis m was based primarily upon  premixed  laminar  flame-speed  measurements over a range of initial temperatures and pressures. Ex- cellent agreement was attained for both the laminar flame  speed  and  atmospheric-pressure  flow-reactor data set  [4]. The agreement with Bowman’s shock- tube ignition delay measurements [6] was less satis- factory, and only a s mall subset of the data were re- ported. Laminar-flame-species profiles were compared to data ofVandooren and Van Tiggelen [7,8], Pauwels et al. [9], and Bradley [ 10]. Although the calculation technique was not specified, it is apparent that the spe- cies profiles were forced to match the data point clos- est to the burner face. It is therefore difficult to judge the accuracy of the premixed flame profile calcula- tions.

Unfortunately, the products of a CH3   + OH reac- tion were erroneously assigned as CH2OH  + H rather than CH3O + H [ 11]. The resulting reverse reaction rate coefficient is higher than collisional, and signifi- cantly affects the calculated results. With the product channel correctly specified, the mechanis m calculates flame speeds in substantial disagreement with the au- thors’  experimental  measurements.  The  error  also overemphasizes the relative importance of C2   chem- istry due to the higher CH3  production rate and alters the  sensitivity  of the  calculations to the CH3OH + OH = CH2OH/CH3O + H2O branching ratio, as dis- cussed further below.


Grotheer

Although not described as a comprehensive mecha- nis m, the model of Grotheer et al., [ 12, 13] has been applied to both premixed laminar flame speed calcu- lations and to autoignition in a spark-ignition engine [ 14]. The published comparison of flame speed to ex- perimental data is excellent. Gradient sensitivity co-efficients for flame speed identify a number of impor- tant  reactions,  including  HO2   + H  = products  and hydroxymethyl decomposition.

The authors also identified the branching ratio be- tween  CH3OH + OH  = CH2OH/CH3O + H2O  (de- fined as kCH2OH/ktotal) as an important parameter in cal- culating  flame  speeds.  The  value   chosen  to   give optimal  agreement  with  the  measurements  is  0.85. Several   independent   experimental   and  theoretical studies of the OH abstraction reaction, indicate an in- creasing contribution of the methoxy radical path with increasing  temperature,  approaching  a  value  of the branching ratio of 0.5 above 865 K.  Substitution of the lower branching ratio into the baseline mechanis m would result in a significant increase in the calculated laminar flame speeds.


DETAILED  MECHANIS M  DEVELOPMENT

Mechanis m Development

The development of a detailed kinetic model is a hi- erarchical procedure. The basis for any hydrocarbon oxidation is the subset of reactions involving hydro- gen, oxygen, and their associated intermediates and products.  These  include  H-  and  O-atoms, hydroxyl(OH) and hydroperoxyl (HO2) radicals, and hydrogen peroxide (H2O2). and water. This submechanis m de- termines to a large extent the characteristics ofthe rad- ical pool responsible for chain propagation, termina- tion, and branching. 

The oxidation of carbon-containing species follows a basic series of steps, beginning with initiation reac- tions, followed by radical attack on the fuel, produc- tion of (generally) s maller intermediates, and finally a chain of aldehyde → CO → CO2  steps [ 15]. Taken in inverse order, these steps form the basic reaction hi- erarchy in a detailed kinetic mechanis m.

This section describes the procedures and sources used in compiling the detailed models of this study. Although attention is preferentially focused upon re- actions of the most significance to the mechanis m, dis- cussion of the relative importance of individual reac- tions appears in the following sections where relevant.


CO/H2/O2

The carbon monoxide/hydrogen/oxygen reaction sys- tem used  in  this  study  is taken primarily  from the mechanis m of Yetter et al. [ 16], which has been re- cently modified to reflect high-pressure studies of Kim et al. [ 17, 18]. This submechanis m was verified against a series of flow-reactor, static-reactor, and shock-tube  

experiments, and is well established as providing an accurate depiction of hydrogen and carbon monoxide oxidation over a wide range of conditions.


CH2O

Formaldehyde oxidation kinetics are of great impor- tance to the oxidation of larger hydrocarbon and ox- ygenated hydrocarbon  species. Under most  circum- stances, nearly all of the carbon in these species is oxidized  through  a  route  involving  formaldehyde. Methanol oxidation is not an exception to this gener- alization. Thus, accurate modeling of methanol oxi- dation requires significant attention to the details of the formaldehyde oxidation mechanis m as well.

The difficulties involved in generating formalde- hyde have resulted in a relatively sparse experimental data set for mechanis m validation [ 19]. The compre- hensive modeling effort of Hochgreb and Dryer [20]encompassed the full range of available data, including shock-tube, flow-reactor, and static-reactor data. For the present modeling study, the CH2O submechanis m was modified as described in an earlier article [21]. The rate  constants of CH2O + H  and  CH2O + OH were  reduced  from  their  high  values  in  the  earlier work.  These  changes  were  necessary  to  reproduce peak formaldehyde yields in the flow reactor experi- ments [22]. The new rate constants for these reactions allowed accurate calculation of the relative formalde- hyde and methanol destruction rates in flow-reactor experiments   on   the   oxidation   and   pyrolysis   of mixtures of these two  species. Recalculation of the data set used in the original mechanis m development [20] showed little change in the calculated species pro- files,  with  the  exception  of the  oxidative pyrolysis flow-reactor experiments. However, the presence of an uncontrolled trace contamination of oxygen in these experiments  casts  uncertainty  upon  their  accuracy. Considering this uncertainty, the alteration of the cal- culated formaldehyde consumption rate is within the error limit of the experiments.


CH3OH

The methanol submechanis m requires addition of the following   species:   methanol   (CH3OH),   hydroxy- methyl  (CH2OH),  and  methoxy  (CH3O).  The high- pressure flow-reactor experiments indicated the pres- ence  of  formic  acid  (HCOOH)  and   1,2-ethanediol (ethylene glycol, HOC2H4OH) as minor intermediates. For the present work, tentative formation mechanis ms for these species are described below. The two meth- anol mechanis ms of Norton and Dryer provided the initial basis for the present methanol submechanis m.

A number of rate constants were changed from the original mechanis ms to reflect more recent rate con- stant measurements. The details of the most significant portions of the mechanis m are discussed below.

Initiation/Decomposition: Although the rate constants of  initiation  reactions  are  seldom  important  under flow-reactor,  static-reactor,  or  laminar-flame  condi- tions, they may play a more significant role in shock- tube studies. At least four different decomposition re- actions are possible:

CH3OH + M    = CH3   + OH        ΔHr   = 92.2 kcal/mol

                        = CH2OH + H                  98.0 kcal/mol

                        = CH3O + H                     104.1 kcal/mol

                        = 1CH2  + H2O                  91.8 kcal/mol

The first reaction predominates, accounting for 75% to 90% of the total decomposition rate in various stud- ies [23 – 25]. The methoxy radical channel is thermo- dynamically unfavorable. The hydroxymethyl channel is usually assumed to account for the remainder of the initiation rate, although the singlet methylene channel is an interesting alternative proposed by Dombrowsky et al. [23]. As yet there is no direct evidence to support this channel, but it could be considered in future stud- ies.

For the present model, a Troe fit for the CH3   + OH channel was generated based on the falloff param- eters ofTsang [26]. For simplicity, the hydroxymethyl channel is assigned a rate of 10% of the primary chan- nel. A more accurate expression should take into ac- count the higher activation energy expected with the more endothermic reaction path; however, the calcu- lations are insensitive to the rate constant of this re- action.

OH Abstraction: The abstraction reactions of OH are the predominant fuel consumption routes in the meth- anol mechanis m. The abstraction may occur at either the  methyl  or  hydroxyl  group,  forming  CH2OH  + H2O (83) or CH3O + H2O (84), respectively. Except at the highest temperatures, the two species react by considerably different mechanis ms

CH2OH + O2   = CH2O  + HO2                   (70)

CH3O + M = CH2O  + H + M          (42)

It is therefore important to maintain a distinction be- tween the two CH3O isomers.

Two recent  studies reported overall rates for the reaction of methanol with OH. Hess and Tully  [27] obtained    an    expression    for   k83   + k84   = 3.54 × 104T2.6  exp(883/RT)   over   the   temperature   range

293 – 803 K*.  Isotopic  substitution  allowed  an  esti- mate of the “branching ratio,” defined as k83/(k83   + k84), that increased from a s mall value to 0.5 at their highest temperature. More recently, Bott and Cohen[28] obtained a value for k83   + k84   of 5.2 × 1012   at 1200 K,  in  excellent  agreement  with  the  value  of 5.1 × 1012    obtained  from  the  previous  expression. Their  calculated  site  specific  expressions  yield  a branching ratio that increases from 0.39 at 1000 K to 0.51 at 2000 K. The present mechanis m uses the ex- pression of Bott and Cohen. 

Reaction with H: Methanol may react with hydrogen atoms by abstraction from either site, or by dehydra- tion, forming methyl and water. The latter reaction was suggested as a significant source of methyl radicals[ 1], although subsequent studies [2] have failed to de- tect evidence of this channel. The present model does not include this reaction. Its inclusion at the rate con- stant suggested by Norton [3] has no discernible effect on the overall kinetics.

The  abstraction  reaction  consumes  a  significant fraction of the methanol, particularly under fuel rich

conditions.  The  product  channel  yielding  hydroxy-methyl is 6. 1 kcal/mol exothermic, while the methoxy channel is almost thermoneutral. Consistent with the pyrolysis study of Norton and Dryer [2], the rate con-stant of Warnatz [29] was applied with a 20% contri-bution by the methoxy radical path.          

CH3O/CH2 OH Isomerization: A possible isomeriza- tion reaction between CH3O and CH2OH was first sug- gested as a loss mechanis m for CH3O in a fundamental kinetics  experiment  [30].  Because  thermodynamic equilibrium strongly favors hydroxymethyl, the isom- erization  primarily   converts  methoxy  to  hydroxy- methyl. Because it eliminates the H-atom produced by methoxy  decomposition,  the  isomerization  reaction could be very important if it occurs at a rate compa- rable to the decomposition rate. Theoretical and ther- mochemical estimates of the isomerization rate con- stant [31 – 33] consistently place its value at or below about  10% of that  for methoxy decomposition. Ex- perimental work [34] also suggests that the upper limit for the isomerization reaction is  10% of the decom- position rate. At this upper limit, the isomerization re- action does not significantly affect the results of the detailed model. Since no direct evidence exists to sup- port this reaction path, the present mechanis m does not include it. 

Minor Species Formation: Infrared spectra collected during the VPFR experiments indicated the presence of detectable amounts of formic acid as an interme- diate species (approximately 50 ppm with 4000 ppm

initial methanol). A postulated formation mechanis m is a combination reaction between hydroxymethyl and hydroperoxyl radicals, followed by decomposition or rearrangement and decomposition:

CH2OH + HO2   = CH2(OOH)OH 

CH2(OOH)OH = CH2(O)OH + OH

-or-

CH2(OOH)OH = HCOOH + H2O

CH2(O)OH = HCOOH + H

Spangenberg et al. [35] originally postulated the de- hydration   route,   which   involves   a   fairly   highly strained  transition  state.  The  decomposition  route seems more likely, but there is no direct evidence to support one path over the other. The present mecha- nis m includes both reactions with estimated rate co- efficients of 3.0 × 1013  cm3/mol-s.  The variation of formic acid mole fraction with equivalence ratio is not well reproduced, and thus this mechanis m can only be considered tentative, at best.

In the most fuel-rich high-pressure flow-reactor ex- periments, a spectral feature identified as 1,2-ethane- diol (ethylene glycol) was detected after the oxygen had been completely consumed [21,22]. Clearly, this species is a product of hydroxymethyl (CH2OH) di- merization. Although the quality of the spectrum was insufficient to permit its quantification, the possibility that  1,2-ethanediol formation is an important radical termination path for fuel-rich conditions led to the in- clusion of this reaction in the mechanis m. However, its impact on the overall predictions of the mechanis m is negligible.

C2 Species: Because s mall amounts of methyl radicals are created during the oxidation and pyrolysis of meth- anol, C2  or larger hydrocarbon species may be formed by  their  recombination.  Egolfopoulos  et  al.  [5]  re- ported significant effects of the inclusion of a detailed C2   submechanis m  on their calculated laminar flame speeds. Because of the incorrectly high-rate constant for CH2OH + H = CH3   + OH used in their mecha- nis m [ 11, 13], it is likely that this conclusion is influ- enced by an erroneously high CH3  production rate. In the present work, a simple C2  mechanis m was assem- bled  primarily  from  the  compilation  of  Tsang  and Hampson [36] for purposes of testing the influence of higher carbon number kinetics on methanol oxidation. Under all cases simulated, no influence of C2  chem- istry could be detected in any of the calculated species profiles, overall reaction rates, ignition delays or pre- mixed flame speeds.

Summary: The cumulative mechanis m used for com- parison to the methanol experiments appears in Table I, with the forward rate coefficients and references. The reverse reaction rates are calculated by detailed balance and thermodynamic parameters, listed in Ta- ble II. Most of these data are from the Sandia ther- modynamic database [37]. The enthalpy of formation for CH2OH has been changed to reflect the recent mea- surements of Seetula and Gutman [38].


Solution Technique

Six different types of experiments were simulated in this study, static reactors, flow reactors, shock tubes, premixed flames extrapolated to the freely-propagat- ing, unstretched condition, and burner-stabilized flat premixed flames. The Chemkin-II package [39] was used for the simulations. The fundamental modeling assumptions are summarized as follows.

Static Reactor: Constant volume, spatially homoge- neous.  The  assumption  of a  spatially homogeneous mixture requires that the reaction time is much longer than  the  characteristic  thermal  and  mass  diffusion times to the reactor walls. The implications of these characteristics of static reactor experiments are dis- cussed below.

Flow Reactor: Constant pressure, adiabatic, zero-di- mensional. The constant pressure assumption is essen- tially a low Mach number assumption. Adiabaticity is approximated in the experiments through the use of preheated reactor tube walls and a short length to di- ameter ratio in the reactor tube. Zero-dimensionality is valid in the case of negligible axial and radial dif- fusion. Radial diffusion is held to a minimum, again by limiting the experiment to L/D values such that the flow is essentially an entry-region flow, where the de- veloping boundary layers do not interact strongly with a radially uniform core flow. Finally, axial diffusion is negligible where the characteristic diffusion length is much greater than the convective length. Although this assumption is reasonably valid over much of the reaction zone, it breaks down in regions of high con- centration gradients, such as in the rapid transition in the oxidation rate of CO accompanying the depletion of hydrocarbon species in Figure 12.

The finite-rate mixing of fuel and oxidizer, recir- culation zones near the mixing region, and residual effects of axial diffusion in this region all result in uncertainty in specification of an absolute “zero time” for flow reactor experiments. Modeling simulation of these effects using stirred reactor-plug flow coupled models has shown that they all serve to translate the calculated species and temperature profiles along the time axis toward the origin. Furthermore, the initial perturbations of the system are quickly relaxed and result in no historical effects downstream of this re-gion,  other than  shifting the entire reaction profiles (without perturbations) with respect to the “zero time.” When the calculated profiles are artificially temporally aligned  at  an  arbitrary  reference  point  within  the downstream reaction zone where methanol disappear- ance is  observed, the calculations and experimental profiles overlay one another nearly perfectly. Thus, in comparing  calculations  with  experimental  data,  the time  axis  of the  data  is  effectively  “translated”  to achieve a minimum RMS error with the calculated fuel decay profile. The magnitude of the required shift is noted in the figure captions. Time shifting and the re- sults achieved by the above approach are entirely con- sistent with the assumption (noted above) that within the range of extents of reaction to be compared with the calculation, axial diffusion time scales are much longer than kinetic and convective time scales. Math- ematically, the solution of the conservation equations then becomes an initial value problem, and any single matching point between the experiment and compu- tation is equivalent (Computationally, calculations can be marched upstream or downstream of the matching point without concern).

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Shock Tubes: The thermal environment in the post- shock region can be safely assumed to be adiabatic. Also, the short reaction time scales relative to diffusive times  permits  the  zero-dimensional  approximation. The treatment of the free boundary of the reaction zone is open to some debate. A limiting case, frequently applied, assumes a constant-volume (density) bound- ary, which implies that the bulk expansion of the fluid due to temperature rise and average molecular weight change  overwhelms  the  inertial  effects  of  the  sur- rounding  fluid.  However,  the  situation  is  rarely  as clear-cut as the simplified model would indicate. Short of solving the one-dimensional momentum equation, the best that can be assumed is that reality lies between the  limiting  cases  of constant  density  and  constant pressure. Both cases were calculated in this work and representative points are indicated on the figures as the average parameter with error bars indicating the lim- iting cases.

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The SENKIN program [40] was used to calculate all  the  preceding  three  cases,  i.e.,  cases  involving static-reactor, flow-reactor, and shock-tube compari- sons.

Premixed Laminar Flame Speeds: The Chemkin pro- gram PREMIX was used to simulate a freely-propa- gating,  one-dimensional,  constant-pressure adiabatic flame. The multicomponent diffusion model was used, and thermal diffusion of H and H2  was included in the calculations.  The  windward  differencing  numerical scheme was used for most of the calculations, due to its superior convergence properties. At the high grid resolution used (approximately 150 nodes within the flame, and 50 in the preheat and post-flame regions), less than 0.5 cm/s difference in calculated flame speed results when using the more accurate but less stable central differencing scheme.

Burner-Stabilized Premixed Flat Flames: Species pro- files  through  several  low-pressure, burner-stabilized flames were calculated using PREMIX. The measured temperature profiles were used as inputs to the model due to the unquantified heat losses to the burner. The same diffusion model and numerical parameters were used as for the freely-propagating flame calculations.


RESULTS AND  DISCUSSION

Static Reactors

Static reactors are typically used to study low temper- ature  oxidation  chemistry,  where  the  reaction  time scales are measured in minutes. The principal advan- tages of these  experiments are their simplicity, and essentially unlimited time available for observation of slow reactions. However, the influence of surfaces has long remained difficult to handle for numerical mod- elers. The experiments are often difficult to control without  treatment  of surfaces  by  rigorous  cleaning procedures,  coating with various  substances, and/or “aging” or “seasoning” of the vessels by numerous repetitions (often hundreds) of experiments.

The  surfaces  interact  with  the  experiments  both thermally  and  chemically.  Thermal  interaction  in-volves transfer of the reaction enthalpy through the walls of the vessel. For the present work, this effect was  treated  by  assuming  a  lumped  heat  capacity model, with an overall characteristic thermal transfer rate.  The numerical values used  in the  calculations were initially estimated based on the thermal diffusiv- ity of the major species and the reported dimensions of the reaction vessels. The details of the  chemical/ surface interactions are discussed below.

The five static reactor experiments selected for sim- ulation are summarized in Table III. The temperatures studied range from 633 to 873 K, and the initial pres- sures are atmospheric or below. The reactor surfaces in the experiments were uncoated Pyrex or silica. Fort and Hinshelwood [41] followed the extent of reaction by monitoring the pressure rise due to the decreasing average molecular weight of the reacting mixture. The characteristic thermal time of their reactor vessel was much shorter than the reaction time scale, and nearly isothermal conditions were maintained. This was also the case in the experiments of Bone and Gardner [42], and Bell and Tipper [43]. The primary diagnostic in Bone and Gardner’s experiment was also pressure rise, although limited species an alysis was performed. Car- bon monoxide was the primary product detected, with s maller amounts of formaldehyde, formic acid, carbon dioxide, and an unidentified peroxide. The more de- tailed species measurements of Bell and Tipper [43] were in agreement with Bone and Gardner’s results, although in addition, hydrogen and water were also measured, and the peroxide identified as hydrogen per- oxide. A reaction scheme for low-temperature meth- anol oxidation, involving HO2   as the primary chain carrier, was also proposed. Cathonnet et al. [44] stud- ied methanol  oxidation  at higher temperatures as a function of equivalence ratio. Temporal species pro- files were measured by gas chromatography, and a de- tailed reaction mechanis m was proposed, which repro- duced their measurements with a reasonable degree of accuracy. Finally, in the continuously-stirred static reactor study of Aniolek and Wilk [45], overall reac- tion rate as a function of temperature, pressure, and equivalence  ratio  was  measured  by  pressure  rise. A  single  set  of species  measurements was  also re- ported. Ignition events were observed at fuel-rich con- ditions.

Initial modeling attempts using the baseline mech- anis m resulted in poor agreement with all the experi- mental data, with the calculated reaction time scales being much shorter than measured. Because the mech- anis m  successfully  simulated high-pressure flow-re- actor experiments at temperatures nearing those in the static reactor studies [21], three possibilities were con- sidered. First, the low-pressure conditions of the static- reactor experiments may open new reaction pathways not considered in the mechanis m, or a pressure-depen- dent rate coefficient may not be adequately specified. However, the lower pressures of the static reactor ex- periments do not favor gas-phase chain termination reactions, as required to cause an overall decrease in reaction rate. Also, detailed falloff expressions have been incorporated for all relevant reactions. Second, the overall reaction rate measured in the flow reactor experiments maybe systematically too high. However, flow reactor experiments are generally less affected by surface reactions than are static reactor experiments, particularly if fluid element residence times in the flow reactor are much shorter than diffusion times to/from the reactor walls. Thus, heterogeneous reactions may play an important role in modifying the chemical rate observed in static reactors from that characteristic of homogeneous gas-phase conditions.

The two main reactions generally assumed to be responsible for the chemical effect of surfaces are loss of  hydrogen   peroxide   and   hydroperoxyl   radical through heterogeneous termination [43,46]. These re- actions were modeled by the overall process:

HO2  (+ wall) 一 H2   + O2

H2O2  (+ wall) 一→ H2O   O2


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基于FEMFAT的副车架结构优化

1CAE在上海大众底盘科的应用CAE在底盘零部件开发中的应用:1:结构设计(耐久)2:结构优化3:试验对标4:问题根因查找5:工艺制定参考6:结构分析和寿命预估分析范围:主要应用在与结构相关的问题。如:刚度(含模态)、强度、稳定性,疲劳寿命。2模块化平台副车架FEA结构分析内容3疲劳寿命(台架试验仿真)4FEMFAT疲劳计算按照标准,对载荷循环次数要求大于863次,FAMFET计算寿命结果为大于940次。5FEMFAT疲劳分析应用FEMFAT疲劳分析软件,仿真副车架多通道疲劳台架试验,计算得到零件易损伤区域和损伤值。结合疲劳和断裂理论、加工、材料学等知识,可以准确地预测副车架疲劳台架试验易产生裂纹失效位置。疲劳裂纹萌生机理裂纹源起源于高应力处。一般来说,有两种部位将出现高应力:1,应力集中处;对于副车架,孔、切口、刀口、大变形处等以及焊接应力集中。2,构件表面。对于副车架,表面拉伤、腐蚀等。一般来说,有两种部位将出现高应力:1,应力集中处;对于副车架,孔、切口、刀口、大变形处等以及焊接应力集中。2,构件表面。对于副车架,表面拉伤、腐蚀等。一般来说,有两种部位将出现高应力:1,应力集中处;对于副车架,孔、切口、刀口、大变形处等以及焊接应力集中。2,构件表面。对于副车架,表面拉伤、腐蚀等。一般来说,有两种部位将出现高应力:1,应力集中处;对于副车架,孔、切口、刀口、大变形处等以及焊接应力集中。2,构件表面。对于副车架,表面拉伤、腐蚀等。一般来说,有两种部位将出现高应力:1,应力集中处;对于副车架,孔、切口、刀口、大变形处等以及焊接应力集中。2,构件表面。对于副车架,表面拉伤、腐蚀等。6副车架结构优化问题的提出:试验结果显示,不论如何调整工艺,每次台架试验在U1支撑下U型槽处均出现裂纹;试验结果和FEA分析一致。说明此处结构不合理。7.改进方案及FEMFAT计算结果失效分析裂纹位于副车架两侧U1支承处下片U型槽底端,左侧局部结构如图8所示;右侧结构与其对称。开槽是为了削弱U1支承附近结构刚度,降低其对焊缝的依赖,起到保护焊缝的作用;同时满足装配需求。但此处开槽深度过大,延伸至加强肋处。U型槽上端连接U1支承,受摇臂作用,下连接塔台刚性较大的根部,在多通道载荷作用下,U型槽上下端将在底部形成随机的拉压力叠加作用[7-8],极易超出该点处的疲劳极限。而且U型槽冲压切边成型,易产生微裂纹、飞边等机加工缺陷。这些缺陷在残余应力和外载荷的作用下,很容易生成裂纹,并快速扩展。U型槽结构改进疲劳耐久性分析针对裂纹U型槽特征改进,方案1:将U型槽深度减小5mm;方案2:将U型槽深度减小10mm。应用Femfat分别计算两种改型的损伤值。左侧损伤云图如下图9所示,随着U型槽的深度的减小,槽底损伤区域减小,应力梯度显著降低,损伤值减小。8.副车架结构优化效果根据FEMFAT计算和试验分析,优化副车架局部结构。为保证装配需要,同时适当提高局部刚度,以增强U1支承对U型槽上下端的承载能力;最终选择方案1:将U型槽深度减小5mm。根据选择的结构优化方案1,试制样件并利用台架试验验证。试验结果表明:副车架经过载荷860次循环,未出现裂纹。为验证副车架极限寿命,循环次数直至1290次时,在其他部位首次出现裂纹。这说明经过优化后的结构更加合理,且寿命提高50%。后代副车架结构改型发表论文:《基于FEA的某新型副车架疲劳强度优化》,[上海汽车],2013.10FEMFAT疲劳分析软件可以作为结构工程师赋予零件生命的有效工具。免责声明:本页面/内容部分素材来源于互联网公开信息,旨在传递更多信息,不代表本平台立场。版权归原作者或机构所有,如涉及侵权,请通过平台联系我们,我们将在核实后第一时间处理。本平台对转载内容的真实性、准确性不作任何保证,用户需自行判断并承担使用风险。

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