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FEMFAT LAB 载荷数据分析与疲劳分析解决方案

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FEMFAT LAB 载荷数据分析与疲劳分析解决方案(FEMFAT-Lab_RoadShow_2015)


摘要:

本文为 FEMFAT LAB 2015 版载荷数据分析与疲劳分析解决方案技术文档。软件面向工程实测数据处理,兼容 RPC、DAC 等多格式,集成时域、频域、疲劳、虚拟迭代、工具五大模块。支持信号编辑、滤波、重采样、应变反求力、雨流计数、Miner 损伤计算、道路谱合成,可实现损伤等效数据压缩与试验场工况优化。核心虚拟迭代功能对接 ADAMS 等多体软件,由实测响应反求外部载荷,大幅提升疲劳寿命预测精度。广泛应用于整车、悬架疲劳分析,缩短试验与仿真周期,为汽车结构耐久性设计提供完整解决方案。


Software for measurement data processing

2nd FEMFAT-Lab Roadshow Shanghai-  China

27th and 28th of April 2015

Key  features

·Software  made  from  engineers  for  engineers

·Support  of  various   measurement  data  formats

·Support  of  various   MBS  software  products


·Powerful  tools   included

                ·Virtual   lteration

                ·Mixing  tracks

History

image.png

General    features

·Interface  to  standard   programs (Microsoft  Office  Winword  and  Excel,Google        Earth,...)

·Supported   data   formats

        -RPC

        -NCODE(*.DAC)

        -IMC(*.RAW)

        -Diadago-Diadem(*.dat and *.tdm)

        -Remus

        -ASClI

·Project-Philosophy

        -Data processing for a lot of files without any interaction

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Fields  of  application                 

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Modules

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Module TIME

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  • FEMFAT LAB time

Key-Features

· Statistics

· Time- Edit

· Formula   compiler

· Filter  (FIR,FFT..)

· Resampling

· Reverse   calculated forces

  • Benefits

· Fast  processing of large

       amounts of time history data

· No need for data conversion

means easy handling of all kinds of data from different sources

· Simple handling of multiple files by combining them into projects


· Easy editing of time history data

Time-Edit

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· Plot  time  histories  (Overlay- plot,xt-plot,xy-plot)

· Convenient    data-an alysis over  multiple  channels

·Zoom

· Linear   approximation

·Spike detection

· Edit  signal  curve  (move signal  and/or  points)

· Cutting  in  time  domain

· Multimedia    presentation

Formula   Compiler

· Arithmetic   functions

· Trigonometric   functions

· Logical   functions

· Differentiation

· Integration

· Linear   interpolation

·f-DC Converter

· Combining  serval  number  of channels to a new channel

image.png

Filter(FFT)  

· Define filter characteristics for up to 15 frequency areas

· Easy realization of Low-,High-, Band-pass and Band-stop filters

· Saving of filter characteristics

· Partial filtering of time signals

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Filter(FIR)                 

· Define filter characteristics

- Low Pass,High Pass,Band pass

- User defined characteristics

· Saving of filter characteristics

· Various Window-Types ·0 phase shifting

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Resample 

· Easy to  use  re-sampling  of signals

- Up-Sampling

- Down-Sampling

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Reverse  calculated   Forces  

· Powerful  tool  to  calculate forces  based  on:

- Strain gauge signals

in combination with calibration

- Using  Matrix  operation

Square and rectangle matrices

- Considering cross talk

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Theory


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Examples

image.pngBall joint

image.pngTrans mission mount

Trans mission mount

· Measurement  of  9  strain  signals

·Goal:Get to  know  the  forces  at  the trans mission   mount

- Longitudinal force

- Lateral force

- Vertical force

· Workflow

- FEA for selection of strain gauge positions

- Application

- Calibration

- Plausibility  check

- Measurement  of  strains

- Reverse calculation of forces

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Calibration

· Reverse    Calculation

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· Check   of  calibration(plausibility   check)

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Reverse  calculation  of  forces

· Measurement

· Offline  calculation  of  forces measurement

· Using  the  sensitivity  matrix calibration   process


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Conclusion                                   

·Method  can  be  used  for  stiff  structures(Eigen  frequency  higher than  used  signal  frequency)

·Measurement  of  forces  using  the  original  part  applied  with  strain gauges

·Crosstalk   is   considered

·Number of strain  gauges  may  be  higher  than  number  of  forces

·Simple

·Reverse  Calculation  may  still  be  possible  if  one  strain  gauge  is damaged  during  measurement

·Calculate  forces  for  FEA

·Calculate  forces  for  VI  (instead  of  strains)

Module FREQUENCY

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frequency

Features

        · Spectral  an alysis  (FFT)

        ·Waterfall

        · Campbell

        · Ordercut (Wavelet)

        ·I nterface to FEMFAT Spectral

Benefits

        · A nalyze data in frequency domain

        · Easy  determination of special characteristics(e.g.Eigen

        frequencies,…)

        · Plain and easy  interpretation of   engine influences to your system

        · Elimination  of individual harmonics of your data

image.png

Filter definition

· User  defined  filter:

- Various possibilities to create a user defined filter

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详细内容请见附件


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附件

免费M11-FEMFAT LAB 载荷数据分析与疲劳分析解决方案(FEMFAT-Lab_RoadShow_2015).pdf
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entativesizeforthelid;typicallythedistancebetweenthetwovesselsorthewidthofamoon-pool.Itenablesthelidpropertiestobetunedtotheresonantfre-quencyofwavesinthegapLineBodiesLinebodiesareusedtocreatesingleelementsforAQWA,howtheyareinterpreteddependsuponthecrosssectionoftheline;ifithasacircularcrosssection,thenitwillbeautomaticallyconvertedintoatubularlineandwillcreatestandardtubular(TUBE)elements,allothersectionswillcreateslendertube(STUB)elements.Thecontentofthedetailspanechangesconsiderablydependinguponthetypeofline,thedetailsaredis-cussedbelow.Linetype:TubularIfthelineinDesignModelerwasdefinedwithatubularsection,thelinebodywilldefaulttothissetting;thetubediameterandthicknessareautomaticallyreadfromtheDesignModelerdata,alongwiththecalcu-latedinertiavalues.Inthiscasethereareoptionstohavebothoftheendsofthetubesealed,thisisthedefaultandinthiscasethetubewouldbebuoyant,however,thetubedoesnothavelongitudinaldragoraddedmassunlessdiscsarecreatedattheends.DiscscanautomaticallybeappliedateitherorbothendswiththeTubeEndClosureoption,inthisscenario,defaultdiscparametersareused,ifyourequiredifferentparameters,discscanbeexcludedhereandaddedmanually.Viscousdragandaddedmasscoefficientscanbedefinedandwillbewrittentothedatafile,althoughdragisnotusedinhydrodynamicorhydrostaticanalyses(AQWA-LINE).Adensityofthetubeisalsorequired;thisdefaultstothestandardvalueforsteel.Linetype:StubForallsectionsotherthantubular,onlytheinertiaswillbeobtainedautomaticallyfromtheparametersthatareenteredinDesignModeler.Ifastubelementisnotrequired,thenitispossibletochangeittoatubularlineanddefinethediameterandthicknesswithinAQWAWB.IfastubelementischosenthereareoptionstochangethediameterinboththelocalZandYdirections,aswellasthecrosssectionalarea.ForAQWAvalidcrosssectionalareasvarybetweenanellipseandarect-anglewiththewidthandheightofthetwodiameters.Itisalsopossibletodefinethemasscontributionthatthestubwillcontributetothemodel.PointMassesPointmass(PMAS)elementscanbeinsertedintothemodel;thepropertiescaneitherbeinputmanuallyorcanbeProgramControlled.Amanualpointmassmusthaveallitspropertiesinputbytheuser.Momentsofinertiacanbedefineddirectlyorbyinputtingradiiofgyration.Ifaprogramcontrolledpointmassisused,themassandthehorizontalpositionwillbecalculatedfromthepanelelementsinthestructure(i.e.excludingtubularstublinesandpointbuoyancybodies).Themasswillequalthemassofwaterdisplaced,andthehorizontalpositionwillbethatofthecentreofbuoyancy.Themomentsofinertia(orradiiofgyration)andverticalpositioncannotbedeterminedbytheprogramandmustbeinput.Tip:afterinsertingyourpointmasses,insertahydrodynamicdiffractionanalysisandsolveforhydrostaticsonly,thenthehydrostaticresultswillbeavailableandthevaluesofmasswillbecalculatedbeforeperformingthefullAQWAanalysis.PointBuoyancyPointbuoyancy(PBOY)elementscanbeinsertedintothemodel;theserequireapositionandavolume.DiscDiscelements(DISC)canbeusedtocreateanareathathasdragandaddedmassinthedirectionperpen-diculartothedisc.Thediameterofthediscisrequiredalongwiththecentroidandthedefinitionofthenormaldirection.Ifthecentroidisatthepositionofanexistingvertex,thenthatcanbeselected,otherwise,directentryoftheco-ordinatesispermitted.Thenormalcanalsobeselectedinthisway.Thedefaultvaluesoftheaddedmassandviscousdragcoefficientscanbemodifiedifdesired.Note:dragisnotusedinhydrodynamicdiffractionanalyses(AQWA-LINE).MeshThemeshisautomaticallygeneratedonthebodiesinthemodel;itsdensityisbasedonthedefeaturingtoleranceandmaxelementsizeparameters.Theseparametersapplytothewholestructure,althoughpartsorbodiesofthestructurecanbesuppressedtopreventun-necessarymeshesbeingcreated.Ifsuppressed,theywillbeexcludedfromtheanalysisandsubsequentresultdisplay.Thedefeaturingtolerancecontrolshowsmalldetailsaretreatedbythemesh.Ifthedetailissmallerthanthistolerancethenasingleelementmayspanoverit,otherwisethemeshsizewillbereducedinthisareatoensurethatthefeatureismeshed.Thedefeaturingtolerancecannotbegreaterthan0.6×maxelementsize.Themaximumelementsizecontrolsthemaximumsizeoftheelementthatwillbegenerated.InAQWAthisisexplicitlyrelatedtothewavefrequencyandwaterdepth,whichcanbesetintheGeometry(p.13);ineithercasemodificationwillcausethemaximumelementsizetobeadjustedaccordingly.Ifasmallerelementsizeisrequiredforaparticularpartorbody,thenoneormanyMeshSizingobject(s)canbeaddedtorefinethemesh.TheMeshingTypeoptioncontrolsthealgorithmthatisusedforthemeshgeneration,thedefaultisforittobeProgramControlled,inwhichcase,theSurfaceOnlyMeshingalgorithmisusedforpartsthatonlycontainsurfacesandtheCombinedMeshingisusedifthepartalsoincludeslines.IftheProgramControlledoptionfailstoproduceasatisfactorymesh,thenyoumaycontroltheselectionmanually.Thelargerthemaximumelementsize,thelessaccuratetheresults.However,theAQWAsolverislimitedto12000elements,ofwhich8000maybediffracting.Thenumberofgeneratedelementsisreported,althoughtheseexcludeanynon-meshedelements(e.g.Discs).Furthermore,ifthesizeissettoolargeanddefeaturingisalsolarge,themeshingalgorithmmaygeneratesingleelementsatthebowofaship.ThiselementarrangementisnotpermittedforAQWA.Usethetoolbaritemorcontextmenutogeneratethemesh画画Note:ItisnotyetpossibletoemploysymmetryinAQWAWB,hencethefullmodelmustbemeshed.MeshSizingAddingameshsizingobjectenablestherefinementofameshonagivenpartorbodybyenablingasmallerelementsizetobeassociatedtothegeometry.Anynumberofsizingobjectscanbeaddedtothetreeasrequired.AnalysisToperformananalysisthespecificanalysistypeneedstobeadded,thiscanbeachievedbyselectingthemodelandthenusingtheInsertAnalysisbutton.AtpresentonlyHydrodynamicDiffraction(AQWA-LINE)analysesaresupported.WhenaHydrodynamicDiffractionanalysisisinserted,therearetwoanalysisoptions,eithertocalculatetheHydrostaticsonly(AQWAstages1and2)ortocalculatethefullHydrodynamicresults.TheanalysisnamecontrolsthenameofthegeneratedAQWAdatafiles,forthisreasonitislimitedtobe28charactersinlength;youareabletochangethenamewithinthedetailspanel.Theanalysisnamewillautomaticallyhaveanumberfollowingit;thiscausesthenametobeuniqueforthissession.Thenumberpreventspreviousanalysesbeingover-written;youwillbewarnedifananalysisofthegivennameexists.ForeachHydrodynamicDiffractionanalysis,additionalWaveDirectionsandWaveFrequencyobjectscanbeaddedtotheanalysisuptothemaximumofoneperstructure.Checkswillbecarriedoutaspartoftheanalysistoensurethateachstructurehasonlyonesetofwavedirectionsorwavefrequenciesapplied.Typicallyyouwillneedtodefineinputforthefollowingtreeitemsforananalysistobecarriedout:AalysisOptionsStructureSelectionGravityWaveDirectionsWaveFrequenciesResultsAnalysisOptionsTheanalysisoptionsobjectenablesthemodificationofhowtheanalysisrunsandtheresultsthatarepro-duced.TheSeaGridSizeFactorcontrolshowmuchlargertheseaareaisthanthestructure(orstructuregroup,ifthereareinteractingstructurespresent).Thedefaultvalueof2willcausetheseaareatobetwiceaslongasthestructureintheXorYdirections,aratioofX=1.6Yismaintained.OutputFileOptionsTheseoptionscontrolwhatisoutputtedtotheAQWAoutputtextfileortospecificadditionalfiles,refertotheAQWAreferencedocumentationformoredetails.QTFOptionsTheseoptionscontroltheQTFoutput;refertotheAQWAreferencedocumentationformoredetails.CommonAnalysisOptionsTheseoptionscontrolhowtheanalysisisperformedandwhatactionistakeninanumberofinstances;innormalcircumstancestheywillnotneedadjusting,however,ifyougetmodellingwarningsthenyoumaywishtoturnonthe"Ignoremodellingruleviolations"option,refertotheAQWAreferencedocumentationformoredetails.StructureSelectionThestructureselectiontreeobjectenablesthedefinitionofinteractingstructures,alongwithanythatyouwanttoexcludeforthisparticularanalysis.Italsoenablestheordertobechanged;theAQWAsolverdemandsthatagroupofinteractingstructuresareconsecutivelyorderedfortheanalysis.RefertotheAQWAdocumentationformoredetailsofthisrequire-ment.Structurescanbeselectedgraphically(useCTRLkeytoselectmorethanone)forinclusioninagrouportobeexcludedfromtheanalysis.Ifastructureisexcluded,thenitwillautomaticallyberemovedfromanygroupsandthestructureorder,however,theselectionsinwavedirectionsandfrequencieswillneedtobeupdatedexplicitly.GravityThistreeobjectenablesthedefinitionofgravityforthisanalysis;changescanbemadeifyouwanttotrytomatchanotheranalysis.WaveDirectionsThewavedirectionstreeobjectenablesthedefinitionofarangeorsinglewavedirectiontouseintheanalysis.Thewavedirectionscanbeappliedtoeitherasingleormultiplestructureselection;theseareselectedgraphicallyandarehighlightedintheviewifthe"SelectTreeRelatedItems"isturnedon.IfdifferentwavedirectionsaretobeappliedtodifferentstructuresthiscanbeachievedbyselectingtheAnalysistreeitemandinsertingadditionalwavedirectionobjects.Thiswillonlybepermittedifthestructuresareindifferentinteractinggroups.Theoptiontoapplyastructureforwardspeedisalsoincluded,ifoneisapplied,thenonlyasinglewavedirectioncanbeanalysed.Wavesareautomaticallycreatedin-180and+180directionsandtheneithertheintervalorthenumberofintermediatedirectionscanbespecified.Ifadirectionrangeisofparticularinterest,additionalrangesorspecificdirectionscanbeadded.Duplicateddirectionswillautomaticallyberemoved;althoughthenumberofdirectionsdoesnotcontributegreatlytotheanalysistime,thereisalimitimposedofatotalof41directionsforanyonestructure.Note:ItisnotpossibletoemploysymmetryinAQWAWB.WaveFrequenciesThewavefrequenciestreeobjectenablesthedefinitionofarangeorsinglewavefrequencytouseintheanalysis.Thewavefrequenciescanbeappliedtoeitherasingleormultiplestructureselection;theseareselectedgraphicallyandarehighlightedintheviewifthe"SelectTreeRelatedItems"isturnedon.IfdifferentwavefrequenciesaretobeappliedtodifferentstructuresthiscanbeachievedbyselectingtheAnalysistreeitemandinsertingadditionalwavefrequenciesobjects.Thiswillonlybepermittedifthestructuresareindifferentinteractinggroups.Similarlytothewavedirections,eitherasingleorrangeoffrequenciescanbespecified.Thestartfrequencywilldefaultto0.1rad/sandtheendfrequencywilldefaulttothatdeterminedbythemesh.Frequenciescanbedefinedeitherbythefrequencyorbyinputtingaperiod,themaximumwaveperiod(andequivalentfrequency)permittedis200s.Theintermediatepositionscanbedefinedeitherbyaconstantfrequencyorperiod,orbyenteringanumbeofvalues.Ifanumberofintermediatevaluesarechosen,theywillbeequallyspaceddependingupontheintervaltype.Additionalfrequenciescanbeemployedbyspecifyingadditionalfrequencies;anyduplicatefrequencieswillbeautomaticallyremoved.Thenumberoffrequencieschosenextendsthesolutiontimelinearly.andmayneedtobeupdatedmanually.ResultsResultscanbeaddedwhenthisobjectisselected;thiscanbeeitherbeforeorafterananalysisisperformed.Thiscanbeachievedbyeitheraddinganobjectviaresulttoolbarorviathecontext(rightclick)menu.Iftheinputtoananalysisischangedthentheresultsobjectswillindicatethattheyareoutofdateviatheyellowlighteningbolticon,however,ifpreviousresultsexist,theywillstillbeavailableuntiltheanalysisisre-run.Thefollowingtypesofresultsareavailable:HydrostaticResultsHydrodynamicGraphicalResultsHydrodynamicPressureandMotionResultsHydrostaticResultsThehydrostaticsresultstreeitemenablesyoutoviewthecentresofbuoyancy,floatationandgravityinthegraphicalviewonceahydrostaticorhydrodynamicsolvehasbeenperformed.DetailedhydrostaticresultsareavailablebyselectingthePropertiestabatthebottomofthegraphicalview.Resultscanbefilteredbytheselectedstructures.Anynumberofhydrostaticresultscanbeadded.Note:forbestgraphicaldisplayofhydrostaticresultschangingtheviewoptiontoWireframewithoutSelectTreeRelatedItemsisrecommended.HydrodynamicGraphicalResultsThehydrodynamicgraphobjectenablestheplottingofupto4comparativegraphresultsonceahydro-dynamicsolvehasbeenperformed.TheseresultscanbeplottedagainsteitherFrequencyorPeriodandcanbeeitherAmplitudeorPhasebased.Foreachlinetobeplotted,selecttherequiredinputtodefinethestructure,resultstypeandcomponentanddirection,ifappropriate.Thegraphwillappearautomaticallybelowthegraphicalview.Anynumberofgraphresultobjectscanbeadded.Note:AQWAalwaysproducesresultsinglobalco-ordinatesystems;traditionallyXdirectionisdefinedasbeingalongtheship’slength.However,iftheuserisawareoftheresultsorientation,thisdoesnothavetoberespectedinDesignModeler.HydrodynamicPressureandMotionResultsThepressureandmotionresultsobjectenablesthevisualisationanddisplayofanumberofresultsgeneratedfromAQWAonceahydrodynamicsolvehasbeenperformed.Anynumberofpressureandmotionresultsmaybeadded.Thestructurestobeshownunderaparticularsetofresultscanbeselectedinthegraphicalview,bydefaultallinteractingstructureswillbeshown,althoughthiscanbeturnedoffviatheIncludeInteractingStrsoption.Thefrequenciesanddirectionsavailablewillbethosethatexistforallselectedstructureswhichwerelastsuccessfullyanalysed(hydrodynamicsolve),orthosecurrentlyspecifiedifnoanalysishasbeenundertaken.Ifafrequencyordirectionisselectedandthenonasubsequentanalysisnotanalysed,thentheoptionwilldefaulttothefirstavailablefrequencyordirection.TheIncidentWaveAmplitudecanbemodifiedtoprovideresultsthatarefactoredfromtheunit1mwavethatisthedefault,extrememodificationmayextendresultsbeyondthecapabilitiesofalinearanalysis,inwhichcaseinaccurateresultscanbeproduced.TheresultpresentedcaneitherbedefinedbytheCyclicoption,whereanequivalentphasepositionoftheincidentwavecomponentcanbeselected(orisshowninthegraphasthetimeasaproportionofwaveperiodifarangeischosen),oranAmplitude,result.Furthermore,theMinimumandMaximumvaluesoftheselectedresultcanbedisplayed.WhenCyclicisselected,0°(ort/T=0)and90°(ort/T=¼)canbeselected,alongwiththefacilitytoenteraspecifiedphaseposition(inrotationunits),ortocreatearangeofresultsforanimation.Ifarangeofresultsisselected,thenthenumberofstepscanbeselected.Themoresteps,thesmoothertheanimation,butthelongertheresultstaketoprocess.Ifaparticularresultisrequiredfromtheanimatedset,thenthegraphcanbeclickedupontodisplay.Othercontrolsonthegraphdisplayenablethetimeoverwhichtheanimationoccurstobealteredandanavianimationtobecreated.Anumberofresultscanbepresentedinthismanner;bydefaultthewaveheightandtheinterpolatedpressureareshown.Itisonlypossibletoplotwavecontourswhenthestructurecontourtypeiscompatible,forthistobeachieved,theresultmustbeplottedonnodesandmustbeadisplacementtyperesult.Theinterpolatedresultsaredeterminedfromthepanel(element)pressuresthataregeneratedfromAQWA.Anycombinationofwavecomponentscanbeenabledanddisabledtoenablevisualisationandcheckingoftheresults.TheseameshsizecanbealteredviatheAnalysisOptions(p.18),SeaGridSizeFactorsetting.Theseameshextendsthroughoutthestructure;however,theresultsthatarepresentedwithindryareasarenotaccurate.免责声明:本页面/内容部分素材来源于互联网公开信息,旨在传递更多信息,不代表本平台立场。版权归原作者或机构所有,如涉及侵权,请通过平台联系我们,我们将在核实后第一时间处理。本平台对转载内容的真实性、准确性不作任何保证,用户需自行判断并承担使用风险。

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