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COMSOL_Multiphysics网格剖分

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  • 各种网格剖分方法

                – 自由网格生成器(三角形, 四边形, 四面体)

                – 映射网格生成器(四边形)

                – 扫掠网格生成器 (棱柱, 六面体) 

                – 边界层网格生成器

                – 网格拆分工具 

                                • 四边形=》三角形 

                                • 六面体、棱柱 =》四面体 

  • 其他

                – 网格序列

                – 剖分装配体

                – 复 制网格

                – 网格导入

                – 网格统计

                – 网格可视化

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1.网格类型和网格属性 

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  • 网格属性 

属性 尺寸:预定义网格尺寸

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尺寸:自定义网格尺寸

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最大单元生长率: 最大单元尺寸/最小单元尺寸

曲率解析度:指定几何边界曲 面处的边界单元尺寸

狭窄区域解析度:指定狭窄区 域单元层数


分布:指定边上的单元分布,即边上的网格节点的分布密度和方式

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比例:当几何模型比较薄或者几何尺寸比例差别较大,可能 会导致网格剖分失败时,可采用缩放几何功能。

image.png


1.1 自由剖分网格

自由剖分网格: 

3D:自由剖分四面体、自由剖分四面形、自由剖

分三角形 

2D:自由剖分四面形、自由剖分三角形 


案例1:自由网格生成器 


要求: 

中间半圆环:自由剖分四边形 ,“尺寸”为极端细化 

周围矩形:自由剖分三角形  ,“尺寸”为细化 

相交的边上:网格节点数为5 ,采用“分布”网格属性 

image.png

结果:

image.pngimage.png

案例2:自由网格生成器 


1.自由剖分四面体且最大单元生长率为1 

2.自由剖分四面体且 边上采用分布属性, Range(0,0.1,2) 

3.其余自由剖分四面体

image.png

结果:

image.pngimage.png

1.2 映射网格


映射网格:网格质量好,求解收敛性好,用于2D 

使用映射技术,几何必须很规则,通常需要满足下面的条件: 

            1、 每个子域必须至少有四段边界,对边映射。 

            2、 每个子域必须只能有一组相连的边界限制,也就是中间不能存在其他模型或小孔。 

            3、 子域必须包含单独的顶点或单独的边界。 

            4、 每个子域的形状不能和矩形相差太大


映射属性:边组 

 当划分映射网格的区域由多于4条边围成时,采用边组,将这些边分成四组 

 边组选取的原则:相邻边才能形成边组

image.png

案例3.映射网格


• 域1和域2分别做映射网格 

• 该边做“分布”,单元数为10 

• 该边做“分布”,单元数为40

image.png

结果:

image.pngimage.png

案例4:映射网格

边界2和边界5形成对边 

边界1、3和边界4、6形成对边 

image.png

image.png

1.3 扫掠网格


同样可以得到较高质量的网格,利于求解时的收敛性,用于3D 

3D 几何模型必须满足如下条件才能创建扫掠网格: 

            1、每个子域被同一个外壳限制,也就是说子域中一定不能包含孔,除非源面和目标面同时包含。 

            2、一个子域只能有一个目标面。如果扫掠路径是直线或圆形,几个相连的面作为目标面也是允许的。 

            3、在域拓扑结构中,子域的源面和目标面分布必须相互对应。 

            4、在域扫掠方向上的截面必须保持拓扑不变性。

image.png






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AtlasofStress-StrainCurvesSecondEditionCopyright◎2002byASMInternational®AllnightsreservedNopartofthisbookmaybereproduced,storedinaretrievalsystem,ortransmitted,inanyformorbyanymeans,electronic,mechanical,photocopying,recording,orotherwise,withoutthewrittenpermissionofthecopyrightowner.Firstprinting,December2002Greatcareistakeninthecompilationandproductionofthisbook,butitshouldbemadeclearthatNOWARRANTIES,EXPRESSORIMPLIED,INCLUDING,WITHOUTLIMITATION,WARRANTIESOFMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSE,AREGIVENINCONNECTIONWITHTHISPUBLICATION.AIthoughthisinformationisbelievedtobeaccuratebyASM,ASMcannotguaranteethatfavorableresultswillbeobtainedfromtheuseofthispublicationalone.Thispubli-cationisintendedforusebypersonshavingtechnicalskill,attheirsolediscretionandrisk.SincetheconditionsofproductormaterialuseareoutsideofASM'scontrol,ASMassumesnoliabilityorobligationinconnectionwithanyuseofthisinformation.Noclaimofanykind,whetherastoproductsorinformationinthispublication,andwhetherornotbasedonnegligence,shallbegreaterinamountthanthepurchasepriceofthisproductorpublicationinrespectofwhichdamagesareclaimed.THEREMEDYHEREBYPROVIDEDSHALLBETHEEXCLUSIVEANDSOLEREMEDYOFBUYER,ANDINNOEVENTSHALLEITHERPARTYBELIABLEFORSPECIAL,INDIRECTORCONSEQUENTIALDAMAGESWHETHERORNOTCAUSEDBYORRESULTINGFROMTHENEGLIGENCEOFSUCHPARTY.Aswithanymaterial,evaluationofthematerialunderend-useconditionspriortospecificationisessential.Therefore,specifictestingunderactualconditionsisrecommended.Nothingcontainedinthisbookshallbeconstruedasagrantofanyrightofmanufacture,sale,use,orreproduction,incon-nectionwithanymethod,process,apparatus,product,composition,orsystem,whetherornotcoveredbyleterspatent,copyright,ortrademark,andnothingcontainedinthisbookshallbeconstruedasadefenseagainstanyallegedinfringementofletterspatent,copy-right,ortrademark,orasadefenseagainstliabilityforsuchinfringement.Comments,criticisms,andsuggestionsareinvited,andshouldbeforwardedtoASMInternational.PreparedunderthedirectionoftheASMInternationalTechrnicalBookCommittee(2001-2002),CharlesA.Parker,Chair:PreparedwithassistancefromtheASMInternationalMaterialsPropertiesDatabaseCommittee,PJ.Sikorsky,Chair.ASMInternationalstaffwhoworkedonthisprojectincludedCharlesMoosbrugger,TechnicalEditor;VeronicaFlint,AcquisitionsEditor;BonnieSanders,ManagerofProduction;CarolTerman,ProductionProjectManager;andScotHenry,AssistantDirectorofReferencePublications.LibraryofCongressCataloging-in-PublicationDataAtlasofstress-straincurves.—2nded.p.cm.SAN:204-586—T.p.verso.ISBN:0-87170-739-X1.Stress-straincurves—Atlases.2.Metals—Testing.I.ASMInternational.TA460.A862002620.1'63—dc212002027674ASMInternational®MaterialsPark,OH44073-0002www.asminternationalorgPrintedintheUnitedStatesofAmericaContentsPreface........................................................................................................................................ivRepresentationofStress-StrainBehavior..................................................................1FerrousMetals....................................................................................................................21CastIron(CI)........................................................................................................................23CarbonSteel(CS)..............................................................................................................67AlloySteel(AS)..................................................................................................................93High-StrengthSteel(HS).............................................................................................129StainlessSteel(SS).........................................................................................................161ToolSteel(TS)...................................................................................................................269NonferrousMetals.........................................................................................................277CastAluminum(CA)......................................................................................................279WroughtAluminum(WA)............................................................................................299AluminumLaminates(LA).........................................................................................503Copper(Cu)..........................................................................................................................515Magnesium(Mg)...............................................................................................................555Nickel(Ni)...........................................................................................................................631ReactiveandRefractoryMetals(RM)................................................................705Titanium(Ti).......................................................................................................................729PureMetalsandMiscellaneousAlloys(MA)................................................799AlloyIndex..................................................................................................................809UNSIndex........................................................................................................................815PrefaceInthisinformationage,mechanicalpropertydataareplentiful.However,locatingneededinformationquickly,judgingthevalidityofthedata,andmakingreasonedcomparisonsofdatacanbedaunting.Stress-straincurvescondensemuchinformationaboutthemechanicalbehaviorofmetalsintoaconvenientform.Fromthesebasiccurvestheengineercanextractsuchinformationasthestrength,ductility,forma-bility,elasticity,andotherinformationusefulinpredictingtheper-formanceofaparticularalloyunderstress.ASMInternationalpublishedthefirsteditionoftheAtlasofStress-StrainCurves,acollectionofover550curves,in1986.Thisbook,alongwiththeAtlasofFatigueCurves,AtlasofCreepandStress-RuptureCurves,andtheAtlasofStress-CorrosionandCorrosionFatigueCurves,hasformedasetofusefulmaterialspropertyresourcesfortheengineer,materialsscientist,anddesigner.Welloverthreeyearsago—withtheencouragement,assistance,andguidanceoftheASMTechnicalBooksandMaterialsPropertiesDatabaseCommittees—ASMInternationalembarkedontheprojecttocreatethisupdated,expanded,andimprovedSecondEditionoftheAtlasofStress-StrainCurves.Someoftheoverridinggoalsofthisprojecthavebeento:●Addcurvesformaterialsthatareespeciallyusefultokeyindustries,includingaerospace,automotive,andheavymanufacturingSeekoutcurveswitha“pedigree”soreaderscantracethesourceoftheinformationandhavesomeindicationregardingitsreliability●Includeasmuchpertinentinformationaspossibleforeachcurve.Factorssuchasheat-treatcondition,productform,thickness,spec-imensize,orientation,history,testingtemperature,andtestingrateallaffectmaterialsperformanceandmaybehelpfulwheninter-pretingthecurves●NormalizethepresentationofthecurvestofacilitatecomparisonsamongdifferentmaterialsWefeelASMInternationalhasbeenreasonablysuccessfulinachievingtheseobjectivesinthiseditin.Manypeopleareinvolvedinaprojectofthissize,andwewouldliketothankthosewhohavecontributedto,orassisted,thiseffortFirstandforemost,ASMInternationalthanksthematerialsresearcherswhocreatedtheoriginalcurves--withouttheireffortsthisvolumewouldnotexist.DonnaM.Walker,FASM,StressolversInc.,andVeronicaFlint,ASMstaff,initiatedtheprojecttoreviseandexpandthisbook.ASMInternationalthanksthemfortheireffortsinhelpingtodefinethegoalsforthisprojectandinacquiringmanyofthenewcurvestobeaddedtothebook.SpecialthanksareextendedtoSpecialMetals,GilKaufman,FASM,KaufmanAssociates,andBuceBoardman,FASM,Deere&Company,fortheircontributionsofstress-straincurves.HiroOkamotoandhisassociatesperformedthehugetaskofredrawingthecurvestonormalizetheirpresentation,andwearegrate-fulfortheiraccurateandtimelywork.Theorganizationandfinalqualityofthedataasseeninthebookaremyresponsibility,andanyerrors,omissions,ormisclassificationsofalloysaremine.IthankHeatherLampman,theprincipalcopyedi-tor,andthemembersoftheASMInternationalproductionstaff,whohaveworkeddiligentlytokeepanyerrorstoaminimum.However,inanyendeavorofthisscope,therewillbemistakes.Corrections,com-ments,andcriticismsareinvited.Itshouldbenotedthatmostofthedataincludedinthisbookarenotspecifiedasbeingminimum,typical,orhavinganydefinedconfi-dencelevelassociatedwiththem.Thereadermaywanttorefertothesourceofaparticularcurvetofindadditionaldetails.The"Introduction"inthisbookprovidesareviewoftheinformationthatcanbeextractedfromstress-straincurves,aclarificationoftermsusedindescribingmechanicalbehavior,andaguidetothelimitationsoftheaccuracyandprecisionoftheinformationgiven.CharlesMoosbruggerTechnicalEditorASMInternationalRepresentationofStress-StrainBehaviorCharlesMoosbrugger,ASMInternationalITISAPPROPRIATEthatacollectionofstress-straincurvesisnamedanatlas.Anatlasisacollectionoffigures,charts,ormaps,SonamedbecauseearlybookspicturedtheGreekTitan,Atlas,onthecoverortitlepage,strainingwiththeweightoftheworldandheavensonhisshoulders.Thisconceptofvisualizingthereactiontomechani-calstressiscentraltodevelopmentanduseofstress-straincurves.Thisintroductorysectionprovidesareviewofthefundamentalsofthemechanicaltestingthatisrepresentedinthecurves.Themathemat-icalinterpretationofaspectsofthecurveswillaidinanalysisofthecurves.Alistoftermscommontostress-strainbehaviorisgivenattheendofthissection.(Ref1,2).TensileTestingThesimplestloadingtovisualizeisaone-dimensionaltensiletest,inwhichauniformslendertestspecimenisstretchedalongitslongcen-tralaxis.Thestress-straincurveisarepresentationoftheperformanceofthespecimenastheappliedloadisincreasedmonotonicallyusuallytofracture.Stress-straincurvesareusuallypresentedas:●“Engineering”stress-straincurves,inwhichtheoriginaldimensionsofthespecimensareusedinmostcalculations.●"True"stress-straincurves,wheretheinstantaneousdimensionsofthespecimenateachpointduringthetestareusedinthecalcula-tions.Thisresultsinthe“true”curvesbeingabovethe“engineer-ing”curves,notablyinthehigherstrainportionofthecurves.Thedevelopmentofthesecurvesisdescribedinthefollowingsec-tions.Todocumentthetensiontest,anengineeringstress-straincurveisconstructedfromtheload-elongationmeasurementsmadeonthetestspecimen(Fig.1).Theengineeringstress,S,plottedonthisstress-straincurveistheaveragelongitudinalstressinthetensilespecimen.Fig.1Engineeringstress-straincurve.Intersectionofthedashedlinewiththecurvedeterminestheoffsetyieldstrength.Itisobtainedbydividingtheload,P,bytheoriginalareaofthecrosssec-tionofthespecimen,Ao:Thestrain,e,plottedontheengineeringstress-straincurve,istheaver-agelinearstrain,whichisobtainedbydividingtheelongationofthegagelengthofthespecimen,δ,byitsoriginallength,Lo:Becauseboththestressandthestrainareobtainedbydividingtheloadandelongationbyconstantfactors,theload-elongationcurvehasthesameshapeastheengineeringstress-straincurve.Thetwocurvesfre-quentlyareusedinterchangeably.Theunitsofstressareforce/lengthsquared,andthestrainisunitless.Thestrainaxisofcurvestraditionallyaregivenunitsofin./in.ormm/mmratherthanbeinglistedasapurenumber.Strainissometimesexpressedasapercentelongation.Theshapeofthestress-straincurveandvaluesassignedtothepointsonthestress-straincurveofametaldependonits:●Composition●Heattreatmentandconditioning●Priorhistoryofplasticdeformation●Thestrainrateoftest●Temperature●Orientationofappliedstressrelativetothetestspecimensstructure●SizeandshapeTheparametersthatareusedtodescribethestress-straincurveofametalarethetensilestrength,yieldstrengthoryieldpoint,ultimateten-silestrength,percentelongation,andreductioninarea.Thefirstthreearestrengthparameters;thelasttwoindicateductility.Thegeneralshapeoftheengineeringstress-straincurve(Fig.1)requiresfurtherexplanation.Thiscurverepresentsthefullloadingofaspecimenfrominitialloadtorupture.Itisa“full-range”curve.Oftenengineeringcurvesaretruncatedpastthe0.2%yieldpoint.ThisisthecaseofmanyofthecurvesinthisAtlas.Othertestdataarepresentedasa“full-range”curvewithan“expandedrange”todetailtheinitialpartsofthecurve.LinearSegmentofCurvesFromtheorigin,0,theinitialstraight-lineportionistheelasticregion,wherestressislinearlyproportionaltostrain.Whenthestressisremoved,ifthestraindisappears,thespecimenisconsideredcom-pletelyelastic.Thepointatwhichthecurvedepartsfromthestraight-linepropor-tionality,A,istheproportionallimit.Modulusofelasticity,E,alsoknownasYoung'smodulus,istheslopeofthisinitiallinearportionofthestress-straincurve:whereSisengineeringstressandseisengineeringstrain.Modulusofelasticityisameasureofthestiffnessofthematerial.Thegreaterthemodulus,thesteepertheslopeandthesmallertheelasticstrainresult-ingfromtheapplicationofagivenstress.Becausethemodulusofelas-ticityisneededforcomputingdeflectionsofbeamsandotherstructuralmembers,itisanimportantdesignvalue.Themodulusofelasticityisdeterminedbythebindingforcesbetweenatoms.Becausetheseforcescannotbechangedwithoutchangingthebasicnatureofthematerial,themodulusofelasticityisoneofthemoststructure-insensitiveofthemechanicalproperties.Generally,itisonlyslightlyaffectedbyalloyingadditions,heattreat-ment,orcoldwork(Ref3).However,increasingthetemperaturedecreasesthemodulusofelasticity.Atelevatedtemperatures,themod-ulusisoftenmeasuredbyadynamicmethod(Ref4).TypicalvaluesofmodulusofelasticityforcommonengineeringmaterialsaregiveninTable1(Ref5).Resilienceistheabilityofamaterialtoabsorbenergywhendeformedelasticallyandtoreturnitwhenunloaded.Thispropertyusu-allyismeasuredbythemodulusofresilience,whichisthestrainenergyperunitvolume,Uo,requiredtostressthematerialfromzerostresstotheyieldstress,Sx.Thestrainenergyperunitvolumeforanypointonthelineisjusttheareaunderthecurve:Fromthedefinitionofmodulusofelasticityandtheabovedefinition,themaximumresilienceoccursattheyieldpointandiscalledthemod-ulusofresilience,UR:Thisequationindicatesthattheidealmaterialforresistingenergyloadsinapplicationswherethematerialmustnotundergopermanentdistor-Table1TypicalvaluesformodulusofelasticityFig.2Stress-straincurvesforselectedsteels.Source:Ref7tion,suchasmechanicalsprings,isonehavingahighyieldstressandalowmodulusofelasticity.Forvariousgradesofsteel,themodulusofresiliencerangesfrom100to4500kJ/m³(14.5to6501bf·in./in.³),withthehighervaluesrep-resentingsteelswithhighercarbonoralloycontents(Ref6).ThiscanbeseeninFig.2,wherethemodulusofresilienceforthechromium-tungstenalloywouldbethegreatestofthesteels,becauseithasthehighestyieldstrengthandsimilarmodulusofelasticity.ThemodulusofresilienceisrepresentedasthetriangularareasunderthecurvesinFig.3.Figure2showsthatwhilethemodulusofelasticityisconsistentforthegivengroupofsteels,theshapesofthecurvespasttheirpropor-tionalitylimitsarequitevaried(Ref7)Fig.3Comparisonofstress-straincurvesforahigh-strengthhigh-carbonspringsteelandalower-strengthstructuralsteel.PointAistheelasticlimitofthespringsteel;pointBistheelasticlimitofthestructuralsteel.Thecross-hatchedtrian-glesarethemodulusofresilience(UR).Thesetwoareasaretheworkdoneonthematerialstoelongatethemortherestoringforcewithinthematerials.NonlinearSegmentofCurvestoYieldingTheelasticlimit,B,onFig.1,maycoincidewiththeproportional-itylimit,oritmayoccuratsomegreaterstress.Theelasticlimitisthemaximumstressthatcanbeappliedwithoutpermanentdeformationtothespecimen.Somecurvesexhibitadefiniteyieldpoint,whileothersdonot.Whenthestressexceedsavaluecorrespondingtotheyieldstrength,thespecimenundergoesgrossplasticdeformation.Iftheloadissubsequentlyreducedto0,thespecimenwillremainpermanentlydeformed.MeasuresofYielding.Thestressatwhichplasticdeformationoryieldingisobservedtobegindependsonthesensitivityofthestrainmeasurements.Withmostmaterials,thereisagradualtransitionfromelastictoplasticbehavior,andthepointatwhichplasticdeformationbeginsisdifficulttodefinewithprecision.Intestsofmaterialsunderuniaxialloading,threecriteriafortheinitiationofyieldinghavebeenused:theelasticlimit,theproportionallimit,andtheyieldstrength.Elasticlimit,shownatpointBinFig.1,isthegreateststressthematerialcanwithstandwithoutanymeasurablepermanentstrainremainingafterthecompletereleaseofload.Withincreasingsensitiv-ityofstrainmeasurement,thevalueoftheelasticlimitisdecreaseduntilitequalsthetrueelasticlimitdeterminedfrommicrostrainmeas-urements.Withthesensitivityofstraintypicallyusedinengineeringstudies(10-4mm/mmorin./in.),theelasticlimitisgreaterthanthepro-portionallimit.Determinationoftheelasticlimitrequiresatediousincrementalloading-unloadingtestprocedure.Forthisreason,itisoftenreplacedbytheproportionallimit.Theyieldstrength,shownatpointYSinFig.1,isthestressrequiredtoproduceasmallspecifiedarnountofplasticdeformation.Theusualdefinitionofthispropertyistheoffsetyieldstrengthdeterminedbythestresscorrespondingtotheintersectionofthestress-straincurveoffsetbyaspecifiedstrain(seeFig.1).IntheUnitedStates,theoffsetisusu-allyspecifiedasastrainof0.2%or0.1%(e=0.002or0.001).Offsetyieldstrengthdeterminationrequiresaspecimenthathasbeenloadedtoits0.2%offsetyieldstrengthandunloadedsothatitis0.2%longerthanbeforethetest.TheoffsetyieldstrengthisreferredtoinISOStandardsastheproofstress(Rpo,1orRpo,2).IntheENstandardsformaterialsthatdonothaveayieldphenomenonpresent,the0,2%proofstrength(Rpo,2)or0,5%(Rpo,5)isdetermined.Thenonpropor-tionalelongationiseither0.1%,0.2%,or0.5%.Theyieldstrengthobtainedbyanoffsetmethodiscommonlyusedfordesignandspeci-ficationpurposes,becauseitavoidsthepracticaldifficultiesofmeasur-ingtheelasticlimitorproportionallimit.Somematerialshaveessentiallynolinearportiontotheirstress-straincurve,forexample,softcopperorgraycastiron.Forthesemate-rials,theoffsetmethodcannotbeused,andtheusualpracticeistodefinetheyieldstrengthasthestresstoproducesometotalstrain,forexample,e=0.005.TheEuropeanStandardforgeneral-purposecop-perrod,EN12163(Ref8),givesapproximate0,2%proofstrength(Rpo,2)forinformation,butitisnotarequirement.Thisapproachisfol-lowedforothermaterialforms(barandwire),butforsomecoppertubes,amaximumRpo,2isspecifiedForcopperalloypressurevesselplateandsomespringstrip,aminimumRpo,2isspecified.MaterialswithYieldPointPhenomenon.Manymetals,particu-larlyannealedlow-carbonsteel,showalocalized,heterogeneoustypeoftransitionfromelastictoplasticdeformationthatproducesayieldpointinthestress-straincurve.Ratherthanhavingaflowcurvewithagradualtransitionfromelastictoplasticbehavior,suchasFig.4(a),metalswithayieldpointproduceaflowcurveoraload-elongationdia-gramsimilartoFig.4(b).Theloadincreasessteadilywithelasticstrain,dropssuddenly,fluctuatesaboutsomeapproximatelyconstantvalueofload,andthenriseswithfurtherstrain.Fig.4t(I)in(d)u(e)ou(aliz)s(e)yiel(dpl)din(ots)g(o)wi(fs)t(t)h(r)ean(ss)-up(str)p(a)ie(n)r.(y(a)ip(n)to(i)nint(u)oA(u)san(y)d(ie)la(d)ire(ng)lat(c)iv(o)e(n)dly(i)tco(io)nn.s(t(b)a)nt(D)iy(s)cie(o)l--ingstressBtoCInENstandardsformaterialsexhibitingayieldpoint,theupperyieldstrength,ReHmaybespecified.Theupperandloweryieldstress(ReH₃ReL)arespecifiedinsomeENandISOstandardsinunitsofN/mm²(1N/mm²=1MPa).EN10027-1(Ref9)notestheterm“yieldstrength”asusedinthisEuropeanstandardreferstoupperorloweryieldstrength(ReHorReL),proofstrength(Rp),ortheproofstrengthtotalextension(R),dependingontherequirementspecifiedintherelevantproductstandard.Thisservesasacautionthatthedetailsonhowthe“yieldstrength”or“yieldpoint”isdefinedmustbeknownwhenmakinganycomparisonsorconclusionsastothematerialscharacteristics.Typicalyieldpointbehavioroflow-carbonsteelisshowninFig.5.Theslopeoftheinitiallinearportionofthestress-straincurve,desig-natedbyE,isthemodulusofelasticity.Theloadatwhichthesuddendropoccursiscalledtheupperyieldpoint.Theconstantloadiscalledtheloweryieldpoint,andtheelongationthatoccursatconstantloadiscalledtheyield-pointelongation.Thedeformationoccurringthrough-outtheyield-pointelongationisheterogeneous.Attheupperyieldpoint,adiscretebandofdeformedmetal,oftenreadilyvisible,appearsatastressconcentrationsuchasafillet.Coincidentwiththeformationoftheband,theloaddropstotheloweryieldpoint.Thebandthenpropagatesalongthelengthofthespecimen,causingtheyield-pointelongation.Fig.5Typicalyieldpointbehavioroflow-carbonsteelIntypicalcases,severalbandsformatseveralpointsofstresscon-centration.Thesebandsaregenerallyatapproximately45°totheten-sileaxis.TheyareusuallycalledLüdersbands,Hartmannlines,orstretcherstrains,andthistypeofdeformationissometimesreferredtoasthePioberteffect.Theyarevisibleandcanbeaestheticallyundesir-able.WhenseveralLüdersbandsareformed,theflowcurveduringtheyield-pointelongationisirregular,eachjogcorrespondingtothefor-mationofanewLüdersband.AftertheLüdersbandshavepropagatedtocovertheentirelengthofthespecimentestsection,theflowwillincreasewithstraininthetypicalmanner.Thismarkstheendoftheyield-pointelongation.ThetransitionfromundeformedtodeformedmaterialattheLüdersfrontcanbeseenatlowmagnificationinFig.6.TheroughsurfaceareasaretheLüdersbandsinthelow-carbonsteel.Thesebandsarealsoformedincertainaluminum-magnesiumalloys.NonlinearSegmentofContinuedDeformationStrainHardening.Thestressrequiredtoproducecontinuedplasticdeformationincreaseswithincreasingplasticstrain;thatis,themetalstrainhardens.Thevolumeofthespecimen(area×length)remainsconstantduringplasticdeformation,AL=A₀Lo,andasthespecimenelongates,itscross-sectionalareadecreasesuniformlyalongthegagelength.Initially,thestrainhardeningmorethancompensatesforthisdecreaseinarea,andtheengineeringstress(proportionaltoloadP)continuestorisewithincreasingstrain.Eventually,apointisreachedwherethedecreaseinspecimencross-sectionalareaisgreaterthantheincreaseindeformationloadarisingfromstrainhardening.Thiscondi-tionwillbereachedfirstatsomepointinthespecimenthatisslightlyweakerthantherest.Allfurtherplasticdeformationisconcentratedinthisregion,andthespecimenbeginstoneckorthindownlocally.Thestrainuptothispointhasbeenuniform,asindicatedonFig.1.Becausethecross-sectionalareaisnowdecreasingfarmorerapidlythantheabilitytoresistthedeformationbystrainhardening,theactualloadrequiredtodeformthespecimendecreasesandtheengineeringstressdefinedinEq1continuestodecreaseuntilfractureoccurs,atX.Thetensilestrength,orultimatetensilestrength,S,isthemax-imumloaddividedbytheoriginalcross-sectionalareaofthespecimen:Thetensilestrengthisthevaluemostfrequentlyquotedfromtheresultsofatensiontest.Actually,however,itisavalueoflittlefundamentalsignificancewithregardtothestrengthofametal.Forductilemetals,thetensilestrengthshouldberegardedasameasureofthemaximumloadthatametalcanwithstandundertheveryrestrictiveconditionsofuniaxialloading.Thisvaluebearslittlerelationtotheusefulstrengthofthemetalunderthemorecomplexconditionsofstressthatusuallyareencountered.Formanyyears,itwascustomarytobasethestrengthofstructuralmembersonthetensilestrength,suitablyreducedbyafactorofsafetyThecurrenttrendistothemorerationalapproachofbasingthestaticdesignofductilemetalsontheyieldstrength.However,becauseofthelongpracticeofusingthetensilestrengthtodescribethestrengthofmaterials,ithasbecomeafamiliarproperty,andassuch,itisausefulidentificationofamaterialinthesamesensethatthechemicalcompo-sitionservestoidentifyametaloralloy.Furthermore,becausetheten-silestrengthiseasytodetermineandisareproducibleproperty,itisusefulforthepurposesofspecificationandforqualitycontrolofaproduct.Extensiveempiricalcorrelationsbetweentensilestrengthandpropertiessuchashardnessandfatiguestrengthareoftenuseful.Forbrittlematerials,thetensilestrengthisavaliddesigncriterion.MeasuresofDuctility.Currently,ductilityisconsideredaqualita-tive,subjectivepropertyofamaterial.Ingeneral,measurementsofductilityareofinterestinthreerespects(Ref10):●Toindicatetheextenttowhichametalcanbedeformedwithoutfractureinmetalworkingoperationssuchasrollingandextrusion●Toindicatetothedesignertheabilityofthemetaltoflowplasticallybeforefracture.Ahighductilityindicatesthatthematerialis“for-giving”andlikelytodeformlocallywithoutfractureshouldthede-signererrinthestresscalculationorthepredictionofsevereloads.Toserveasanindicatorofchangesinimpuritylevelorprocessingconditions.Ductilitymeasurementsmaybespecifiedtoassessma-terialquality,eventhoughnodirectrelationshipexistsbetweentheductilitymeasurementandperformanceinservice.Theconventionalmeasuresofductilitythatareobtainedfromthetensiontestaretheengineeringstrainatfracture,es,(usuallycalledtheelongation)andthereductioninareaatfracture,q.Elongationandreductioninareausuallyareexpressedasapercentage.Bothofthesepropertiesareobtainedafterfracturebyputtingthespecimenbacktogetherandtakingmeasurementsofthefinallength,Lf,andfinalspec-imencrosssection,Af:Becauseanappreciablefractionoftheplasticdeformationwillbeconcentratedintheneckedregionofthetensionspecimen,thevalueofefwilldependonthegagelengthLooverwhichthemeasurementwastaken(seethesectionofthisarticleonductilitymeasurementintensiontesting).Thesmallerthegagelength,thegreaterthecontributiontotheoveralelongationfromtheneckedregionandthehigherthevalueofer.Therefore,whenreportingvaluesofpercentageelongation,thegagelength,Lo,shouldalwaysbegiven.Reductioninareadoesnotsufferfromthisdifficulty.Thesevaluescanbeconvertedintoanequivalentzero-gage-lengthelongation,eoFromtheconstancyofvolumerelationshipforplasticdeformation(AL=A₀Lo):更多内容见附件免责声明:本页面/内容部分素材来源于互联网公开信息,旨在传递更多信息,不代表本平台立场。版权归原作者或机构所有,如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