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COMSOL Multiphysics 后处理与可视化综述

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COMSOL Multiphysics 后处理与可视化综述

COMSOL、COMSOL Multiphysics、Capture the 

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© 2014年11月

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目录

简介 ----------------------------------------------------------------1

数据集、派生值与表格    

▪  解----------------------------------------------------------------2

▪  截点与计算-------------------------------------------------------3

▪  表格--------------------------------------------------------------6

绘图类型      

▪  选择一个绘图类型------------------------------------------------8 

▪  三维绘图----------------------------------------------------------8 

▪  二维绘图---------------------------------------------------------15

▪  一维绘图---------------------------------------------------------21

使用后处理解释结果------------------------------------------------24

导出结果      

▪  数据、表格与网格------------------------------------------------25 

▪  报告--------------------------------------------------------------27 

操作提示与技巧      

▪  快捷方式 ---------------------------------------------------------28 

▪  重新排列 COMSOL Desktop-------------------------------------28

▪  在表面图中显示网格----------------------------------------------29

▪  滑动与交互式定位-------------------------------------------------30

结束语----------------------------------------------------------------31



简介

对计算机建模所得的对象进行定位、着色和 调整,有助于更好地展示研究对象的几何、 功能以及可行性。在工业设计中,可视化是 非常重要的一个环节。仿真结果的可视化展 示,可以帮助我们了解器件或产品设计中涉 及的物理现象和过程,比如,传热分析中, 颜色深浅表示的温度高低显示了温度场的分 布;结构分析中,失效点的位置清晰可见; 流体分析中,可以追踪流体的运动轨迹,等 等。 

COMSOL Multiphysics® 软件的后处理和可视 化工具,是您更好地理解仿真结果的一大助 力,它可以帮您了解研究对象中发生的物理 现象和过程,并向同事、合作方以及客户清 晰直观地展示您的研发成果。本手册中的案 例为您演示了结果可视化的众多技巧,帮助 您分享成果,交流设计理念,探讨设计中遇 到的局限和挑战。此外,仿真建模尤其有助 于产品原型制造前的设计验证工作,这些技 巧也可以帮助您快速分析材料、设计尺寸以 及其他参数对产品质量的影响。

为了回应广大 COMSOL® 用户对于高效运用 COMSOL 软件后处理和图形工具的需求, 我们编写了本材料。希望这里所介绍的各类 技巧能够满足您的要求,启迪您探索产品功 能展示的新方式,探索工作中遇到的物理现 象,以及隐藏在这些现象之后的神奇的物理世界!


image.png

亥姆霍兹线圈 一对具有相同直径的圆形线圈平行放置,线圈 间距为线圈半径;并且以特定的方式缠绕确保 流过两个线圈的电流同向。仿真结果显示线圈 之间形成均匀的磁场,磁场的主要分量与线圈 的轴向平行。


数据集、派生值与表格

说起来有点矛盾,虽然我们将研究 COMSOL ®软件中用于创建可视化结果的技术细节,但我们必须从数字开始 —— 需要可视化处理的数据。本章将主要介绍用于绘制结果图的数据集、派生值与表格。

'解'是由求解器储存的数据集,与所选用的求解器、求解的分量 (对于多个组分量的模型) 、求解过程中用到的时间步长或其他变量值有关。每个完成求解的模型至少包含一个解。

这里将以传动滑轮应力分布模型为例,介绍数据集、派生值与表格的用法:

image.png

本例采用动态静力学分析方法进行求解,该 方法假定在某一时刻皮带是“静止”的,并且 滑轮的中心固定。我们可以研究不同转速下 滑轮的应力分布和形变,其中转速由变量n 定义,单位为转/分(rpm)。

打开 COMSOL Multiphysics® 软件,点击 '文件' > '案例库'并打开滑轮应力模型,路 径为:'COMSOL Multiphysics' > 'Structural Mechanics'。 已完成求解的模型'结果'节点如图 3 所示:

image.png

'数据集'下包含 'Study 1 / Solution 1' 和 'Study 1 / Adaptive Mesh Refinement 1' 两个解,它们 是同一个'求解'得到的不同结果数据集。其中 Study1 / Adaptive Mesh Refinement 1 对应自适 应网格求解步骤,自适应网格对模型中精度 要求较高的区域自动细化网格。

image.png

如果检查'结果'节点的前两个绘图组 (名称 分别是“应力 (solid)”和“二维绘图组 2”),可以 看到它们的绘图数据来源分别对应于 'Study   1 / Solution  1' 和 'Study 1 / Adaptive Mesh Refinement 1'。这两张图显示了不同转速下 滑轮的应力分布,转速可以在参数值 (n) 编辑框中设定。将'数据集'切换为 'Study 1 / Solution 1' 后绘图,可以看到网格细化对计 算结果的影响。

image.png

让我们来看一下模型中的其他数据集。


  • 截点与计算

截点

'截点'是在解中创建的点数据集,不会影响模型的几何。截点数据集可用于计算截点所在位置的变量值。本模型中,可利用它来绘制不同转速 (rpm) 下某个点的应力,查看转速会如何影响应力。

截点可以放置在模型几何的任何位置。截点坐标可在设定区调整。

本模型中,点 (0, 0) 位于滑轮中心。

image.pngimage.png

注意


本指南中提到的所有模型均可在 COMSOL 案例库中找到,所有 COMSOL® 用户都可使用。如果您目前没有使用 COMSOL,可访问 www.cn.comsol.com/contact 联系我们。关于 COMSOL 各模块功能的详细信息,您可以在 www.cn.comsol.com/products 中找到。

本指南假定您已更新 COMSOL 案例库。具体方法如下:点击'文件' > '帮助' > '更新 COMSOL 案例库',然后点击 'Find Models'。如果您只想下载某个特定案例,请在下一页中点击 'Uncheck all' ,然后浏览到您想要下载的案例并点击下载,本例中,滑轮应力分析的案例路径为'COMSOL Multiphysics' > 'Structural Mechanics' > 'Stress in Pulley'。

  • 派生值

我们已查看了当前模型中存在的所有数据集。 本小节将讨论'最大'、'最小'、'积分'以及'点' 和'全局计算'。这些计算能用于控制结果绘图所需的数据。

右击'结果'节点下的'派生值'可以看到一个可 计算值的列表。让我们来找出截面上的最大应力。 

image.png

更多派生值

可以计算线或体上给定变量的其他最大值和最小值。

'平均'和'积分'可以采用类似方法计算,右击'派生值'节点,您可以在显示的选择列表中看到这些选项。

这使我们能够在表面上计算所选变量的最大 值。在'面最大值'设定窗口,我们将从'数据 集'中选择' Study 1' / 'Adaptive Mesh Refinement 1' (这个结果更为精确)。在'绘图窗口'中点击滑 轮截面,设定选择为'域 1'。

 '表达式'下的缺省表达式为 solid.disp (位移, 亦即形变),单位为 m。点击设定窗口顶部的 计算       ,这将生成一个包含两列数据的表 格,给出每个转速对应的最大总位移。

image.png

我们也能在这个表格中增加多个变量。在表达式输入框中输入 solid.mises,或者点击'替换表达式'按钮image.png并选择'结构力学' > '应力' > 'von Mises 应力 (solid.mises)'。更改单位为 Mpa 并点击'计算'。

'表格 1' 将如下图所示,显示不同转速下的最大位移和最大应力值。

image.png



瞧!我们得到了所要的数据。

  • 点计算

现在让我们创建一个'点计算','点计算'用于求某个特定点的变量或者表达式 (我们刚才找到的最大值则针对整个域) 。'点计算'也可以用来求多个点的变量值,例如可用于探索模型不同位置处的变形。

右击'派生值'并选择'点计算'。

image.png

在'图形'窗口显示的几何中,一组点将出现在 滑轮的截面上,这些都是绘制在模型几何上 的点。在'点计算'中,我们不能像在'截点'中 那样选取任意位置的点,必须选取这些点中 的一个或多个。

image.png

点击'图形'窗口中的点即可选中该点,让 我们选择滑轮中心孔 (0, 0) 左右两侧的点。 当您点击它们 (点  36  和  55) 时,其名称会添 加到选择列表。将表达式改为 Solid.mises, 并将单位改为 MPa,然后点击'计算'。

image.png

现在我们创建了'表格 2',其中显示不同转速 下两个点上的应力。


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AtlasofStress-StrainCurvesSecondEditionCopyright◎2002byASMInternational®AllnightsreservedNopartofthisbookmaybereproduced,storedinaretrievalsystem,ortransmitted,inanyformorbyanymeans,electronic,mechanical,photocopying,recording,orotherwise,withoutthewrittenpermissionofthecopyrightowner.Firstprinting,December2002Greatcareistakeninthecompilationandproductionofthisbook,butitshouldbemadeclearthatNOWARRANTIES,EXPRESSORIMPLIED,INCLUDING,WITHOUTLIMITATION,WARRANTIESOFMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSE,AREGIVENINCONNECTIONWITHTHISPUBLICATION.AIthoughthisinformationisbelievedtobeaccuratebyASM,ASMcannotguaranteethatfavorableresultswillbeobtainedfromtheuseofthispublicationalone.Thispubli-cationisintendedforusebypersonshavingtechnicalskill,attheirsolediscretionandrisk.SincetheconditionsofproductormaterialuseareoutsideofASM'scontrol,ASMassumesnoliabilityorobligationinconnectionwithanyuseofthisinformation.Noclaimofanykind,whetherastoproductsorinformationinthispublication,andwhetherornotbasedonnegligence,shallbegreaterinamountthanthepurchasepriceofthisproductorpublicationinrespectofwhichdamagesareclaimed.THEREMEDYHEREBYPROVIDEDSHALLBETHEEXCLUSIVEANDSOLEREMEDYOFBUYER,ANDINNOEVENTSHALLEITHERPARTYBELIABLEFORSPECIAL,INDIRECTORCONSEQUENTIALDAMAGESWHETHERORNOTCAUSEDBYORRESULTINGFROMTHENEGLIGENCEOFSUCHPARTY.Aswithanymaterial,evaluationofthematerialunderend-useconditionspriortospecificationisessential.Therefore,specifictestingunderactualconditionsisrecommended.Nothingcontainedinthisbookshallbeconstruedasagrantofanyrightofmanufacture,sale,use,orreproduction,incon-nectionwithanymethod,process,apparatus,product,composition,orsystem,whetherornotcoveredbyleterspatent,copyright,ortrademark,andnothingcontainedinthisbookshallbeconstruedasadefenseagainstanyallegedinfringementofletterspatent,copy-right,ortrademark,orasadefenseagainstliabilityforsuchinfringement.Comments,criticisms,andsuggestionsareinvited,andshouldbeforwardedtoASMInternational.PreparedunderthedirectionoftheASMInternationalTechrnicalBookCommittee(2001-2002),CharlesA.Parker,Chair:PreparedwithassistancefromtheASMInternationalMaterialsPropertiesDatabaseCommittee,PJ.Sikorsky,Chair.ASMInternationalstaffwhoworkedonthisprojectincludedCharlesMoosbrugger,TechnicalEditor;VeronicaFlint,AcquisitionsEditor;BonnieSanders,ManagerofProduction;CarolTerman,ProductionProjectManager;andScotHenry,AssistantDirectorofReferencePublications.LibraryofCongressCataloging-in-PublicationDataAtlasofstress-straincurves.—2nded.p.cm.SAN:204-586—T.p.verso.ISBN:0-87170-739-X1.Stress-straincurves—Atlases.2.Metals—Testing.I.ASMInternational.TA460.A862002620.1'63—dc212002027674ASMInternational®MaterialsPark,OH44073-0002www.asminternationalorgPrintedintheUnitedStatesofAmericaContentsPreface........................................................................................................................................ivRepresentationofStress-StrainBehavior..................................................................1FerrousMetals....................................................................................................................21CastIron(CI)........................................................................................................................23CarbonSteel(CS)..............................................................................................................67AlloySteel(AS)..................................................................................................................93High-StrengthSteel(HS).............................................................................................129StainlessSteel(SS).........................................................................................................161ToolSteel(TS)...................................................................................................................269NonferrousMetals.........................................................................................................277CastAluminum(CA)......................................................................................................279WroughtAluminum(WA)............................................................................................299AluminumLaminates(LA).........................................................................................503Copper(Cu)..........................................................................................................................515Magnesium(Mg)...............................................................................................................555Nickel(Ni)...........................................................................................................................631ReactiveandRefractoryMetals(RM)................................................................705Titanium(Ti).......................................................................................................................729PureMetalsandMiscellaneousAlloys(MA)................................................799AlloyIndex..................................................................................................................809UNSIndex........................................................................................................................815PrefaceInthisinformationage,mechanicalpropertydataareplentiful.However,locatingneededinformationquickly,judgingthevalidityofthedata,andmakingreasonedcomparisonsofdatacanbedaunting.Stress-straincurvescondensemuchinformationaboutthemechanicalbehaviorofmetalsintoaconvenientform.Fromthesebasiccurvestheengineercanextractsuchinformationasthestrength,ductility,forma-bility,elasticity,andotherinformationusefulinpredictingtheper-formanceofaparticularalloyunderstress.ASMInternationalpublishedthefirsteditionoftheAtlasofStress-StrainCurves,acollectionofover550curves,in1986.Thisbook,alongwiththeAtlasofFatigueCurves,AtlasofCreepandStress-RuptureCurves,andtheAtlasofStress-CorrosionandCorrosionFatigueCurves,hasformedasetofusefulmaterialspropertyresourcesfortheengineer,materialsscientist,anddesigner.Welloverthreeyearsago—withtheencouragement,assistance,andguidanceoftheASMTechnicalBooksandMaterialsPropertiesDatabaseCommittees—ASMInternationalembarkedontheprojecttocreatethisupdated,expanded,andimprovedSecondEditionoftheAtlasofStress-StrainCurves.Someoftheoverridinggoalsofthisprojecthavebeento:●Addcurvesformaterialsthatareespeciallyusefultokeyindustries,includingaerospace,automotive,andheavymanufacturingSeekoutcurveswitha“pedigree”soreaderscantracethesourceoftheinformationandhavesomeindicationregardingitsreliability●Includeasmuchpertinentinformationaspossibleforeachcurve.Factorssuchasheat-treatcondition,productform,thickness,spec-imensize,orientation,history,testingtemperature,andtestingrateallaffectmaterialsperformanceandmaybehelpfulwheninter-pretingthecurves●NormalizethepresentationofthecurvestofacilitatecomparisonsamongdifferentmaterialsWefeelASMInternationalhasbeenreasonablysuccessfulinachievingtheseobjectivesinthiseditin.Manypeopleareinvolvedinaprojectofthissize,andwewouldliketothankthosewhohavecontributedto,orassisted,thiseffortFirstandforemost,ASMInternationalthanksthematerialsresearcherswhocreatedtheoriginalcurves--withouttheireffortsthisvolumewouldnotexist.DonnaM.Walker,FASM,StressolversInc.,andVeronicaFlint,ASMstaff,initiatedtheprojecttoreviseandexpandthisbook.ASMInternationalthanksthemfortheireffortsinhelpingtodefinethegoalsforthisprojectandinacquiringmanyofthenewcurvestobeaddedtothebook.SpecialthanksareextendedtoSpecialMetals,GilKaufman,FASM,KaufmanAssociates,andBuceBoardman,FASM,Deere&Company,fortheircontributionsofstress-straincurves.HiroOkamotoandhisassociatesperformedthehugetaskofredrawingthecurvestonormalizetheirpresentation,andwearegrate-fulfortheiraccurateandtimelywork.Theorganizationandfinalqualityofthedataasseeninthebookaremyresponsibility,andanyerrors,omissions,ormisclassificationsofalloysaremine.IthankHeatherLampman,theprincipalcopyedi-tor,andthemembersoftheASMInternationalproductionstaff,whohaveworkeddiligentlytokeepanyerrorstoaminimum.However,inanyendeavorofthisscope,therewillbemistakes.Corrections,com-ments,andcriticismsareinvited.Itshouldbenotedthatmostofthedataincludedinthisbookarenotspecifiedasbeingminimum,typical,orhavinganydefinedconfi-dencelevelassociatedwiththem.Thereadermaywanttorefertothesourceofaparticularcurvetofindadditionaldetails.The"Introduction"inthisbookprovidesareviewoftheinformationthatcanbeextractedfromstress-straincurves,aclarificationoftermsusedindescribingmechanicalbehavior,andaguidetothelimitationsoftheaccuracyandprecisionoftheinformationgiven.CharlesMoosbruggerTechnicalEditorASMInternationalRepresentationofStress-StrainBehaviorCharlesMoosbrugger,ASMInternationalITISAPPROPRIATEthatacollectionofstress-straincurvesisnamedanatlas.Anatlasisacollectionoffigures,charts,ormaps,SonamedbecauseearlybookspicturedtheGreekTitan,Atlas,onthecoverortitlepage,strainingwiththeweightoftheworldandheavensonhisshoulders.Thisconceptofvisualizingthereactiontomechani-calstressiscentraltodevelopmentanduseofstress-straincurves.Thisintroductorysectionprovidesareviewofthefundamentalsofthemechanicaltestingthatisrepresentedinthecurves.Themathemat-icalinterpretationofaspectsofthecurveswillaidinanalysisofthecurves.Alistoftermscommontostress-strainbehaviorisgivenattheendofthissection.(Ref1,2).TensileTestingThesimplestloadingtovisualizeisaone-dimensionaltensiletest,inwhichauniformslendertestspecimenisstretchedalongitslongcen-tralaxis.Thestress-straincurveisarepresentationoftheperformanceofthespecimenastheappliedloadisincreasedmonotonicallyusuallytofracture.Stress-straincurvesareusuallypresentedas:●“Engineering”stress-straincurves,inwhichtheoriginaldimensionsofthespecimensareusedinmostcalculations.●"True"stress-straincurves,wheretheinstantaneousdimensionsofthespecimenateachpointduringthetestareusedinthecalcula-tions.Thisresultsinthe“true”curvesbeingabovethe“engineer-ing”curves,notablyinthehigherstrainportionofthecurves.Thedevelopmentofthesecurvesisdescribedinthefollowingsec-tions.Todocumentthetensiontest,anengineeringstress-straincurveisconstructedfromtheload-elongationmeasurementsmadeonthetestspecimen(Fig.1).Theengineeringstress,S,plottedonthisstress-straincurveistheaveragelongitudinalstressinthetensilespecimen.Fig.1Engineeringstress-straincurve.Intersectionofthedashedlinewiththecurvedeterminestheoffsetyieldstrength.Itisobtainedbydividingtheload,P,bytheoriginalareaofthecrosssec-tionofthespecimen,Ao:Thestrain,e,plottedontheengineeringstress-straincurve,istheaver-agelinearstrain,whichisobtainedbydividingtheelongationofthegagelengthofthespecimen,δ,byitsoriginallength,Lo:Becauseboththestressandthestrainareobtainedbydividingtheloadandelongationbyconstantfactors,theload-elongationcurvehasthesameshapeastheengineeringstress-straincurve.Thetwocurvesfre-quentlyareusedinterchangeably.Theunitsofstressareforce/lengthsquared,andthestrainisunitless.Thestrainaxisofcurvestraditionallyaregivenunitsofin./in.ormm/mmratherthanbeinglistedasapurenumber.Strainissometimesexpressedasapercentelongation.Theshapeofthestress-straincurveandvaluesassignedtothepointsonthestress-straincurveofametaldependonits:●Composition●Heattreatmentandconditioning●Priorhistoryofplasticdeformation●Thestrainrateoftest●Temperature●Orientationofappliedstressrelativetothetestspecimensstructure●SizeandshapeTheparametersthatareusedtodescribethestress-straincurveofametalarethetensilestrength,yieldstrengthoryieldpoint,ultimateten-silestrength,percentelongation,andreductioninarea.Thefirstthreearestrengthparameters;thelasttwoindicateductility.Thegeneralshapeoftheengineeringstress-straincurve(Fig.1)requiresfurtherexplanation.Thiscurverepresentsthefullloadingofaspecimenfrominitialloadtorupture.Itisa“full-range”curve.Oftenengineeringcurvesaretruncatedpastthe0.2%yieldpoint.ThisisthecaseofmanyofthecurvesinthisAtlas.Othertestdataarepresentedasa“full-range”curvewithan“expandedrange”todetailtheinitialpartsofthecurve.LinearSegmentofCurvesFromtheorigin,0,theinitialstraight-lineportionistheelasticregion,wherestressislinearlyproportionaltostrain.Whenthestressisremoved,ifthestraindisappears,thespecimenisconsideredcom-pletelyelastic.Thepointatwhichthecurvedepartsfromthestraight-linepropor-tionality,A,istheproportionallimit.Modulusofelasticity,E,alsoknownasYoung'smodulus,istheslopeofthisinitiallinearportionofthestress-straincurve:whereSisengineeringstressandseisengineeringstrain.Modulusofelasticityisameasureofthestiffnessofthematerial.Thegreaterthemodulus,thesteepertheslopeandthesmallertheelasticstrainresult-ingfromtheapplicationofagivenstress.Becausethemodulusofelas-ticityisneededforcomputingdeflectionsofbeamsandotherstructuralmembers,itisanimportantdesignvalue.Themodulusofelasticityisdeterminedbythebindingforcesbetweenatoms.Becausetheseforcescannotbechangedwithoutchangingthebasicnatureofthematerial,themodulusofelasticityisoneofthemoststructure-insensitiveofthemechanicalproperties.Generally,itisonlyslightlyaffectedbyalloyingadditions,heattreat-ment,orcoldwork(Ref3).However,increasingthetemperaturedecreasesthemodulusofelasticity.Atelevatedtemperatures,themod-ulusisoftenmeasuredbyadynamicmethod(Ref4).TypicalvaluesofmodulusofelasticityforcommonengineeringmaterialsaregiveninTable1(Ref5).Resilienceistheabilityofamaterialtoabsorbenergywhendeformedelasticallyandtoreturnitwhenunloaded.Thispropertyusu-allyismeasuredbythemodulusofresilience,whichisthestrainenergyperunitvolume,Uo,requiredtostressthematerialfromzerostresstotheyieldstress,Sx.Thestrainenergyperunitvolumeforanypointonthelineisjusttheareaunderthecurve:Fromthedefinitionofmodulusofelasticityandtheabovedefinition,themaximumresilienceoccursattheyieldpointandiscalledthemod-ulusofresilience,UR:Thisequationindicatesthattheidealmaterialforresistingenergyloadsinapplicationswherethematerialmustnotundergopermanentdistor-Table1TypicalvaluesformodulusofelasticityFig.2Stress-straincurvesforselectedsteels.Source:Ref7tion,suchasmechanicalsprings,isonehavingahighyieldstressandalowmodulusofelasticity.Forvariousgradesofsteel,themodulusofresiliencerangesfrom100to4500kJ/m³(14.5to6501bf·in./in.³),withthehighervaluesrep-resentingsteelswithhighercarbonoralloycontents(Ref6).ThiscanbeseeninFig.2,wherethemodulusofresilienceforthechromium-tungstenalloywouldbethegreatestofthesteels,becauseithasthehighestyieldstrengthandsimilarmodulusofelasticity.ThemodulusofresilienceisrepresentedasthetriangularareasunderthecurvesinFig.3.Figure2showsthatwhilethemodulusofelasticityisconsistentforthegivengroupofsteels,theshapesofthecurvespasttheirpropor-tionalitylimitsarequitevaried(Ref7)Fig.3Comparisonofstress-straincurvesforahigh-strengthhigh-carbonspringsteelandalower-strengthstructuralsteel.PointAistheelasticlimitofthespringsteel;pointBistheelasticlimitofthestructuralsteel.Thecross-hatchedtrian-glesarethemodulusofresilience(UR).Thesetwoareasaretheworkdoneonthematerialstoelongatethemortherestoringforcewithinthematerials.NonlinearSegmentofCurvestoYieldingTheelasticlimit,B,onFig.1,maycoincidewiththeproportional-itylimit,oritmayoccuratsomegreaterstress.Theelasticlimitisthemaximumstressthatcanbeappliedwithoutpermanentdeformationtothespecimen.Somecurvesexhibitadefiniteyieldpoint,whileothersdonot.Whenthestressexceedsavaluecorrespondingtotheyieldstrength,thespecimenundergoesgrossplasticdeformation.Iftheloadissubsequentlyreducedto0,thespecimenwillremainpermanentlydeformed.MeasuresofYielding.Thestressatwhichplasticdeformationoryieldingisobservedtobegindependsonthesensitivityofthestrainmeasurements.Withmostmaterials,thereisagradualtransitionfromelastictoplasticbehavior,andthepointatwhichplasticdeformationbeginsisdifficulttodefinewithprecision.Intestsofmaterialsunderuniaxialloading,threecriteriafortheinitiationofyieldinghavebeenused:theelasticlimit,theproportionallimit,andtheyieldstrength.Elasticlimit,shownatpointBinFig.1,isthegreateststressthematerialcanwithstandwithoutanymeasurablepermanentstrainremainingafterthecompletereleaseofload.Withincreasingsensitiv-ityofstrainmeasurement,thevalueoftheelasticlimitisdecreaseduntilitequalsthetrueelasticlimitdeterminedfrommicrostrainmeas-urements.Withthesensitivityofstraintypicallyusedinengineeringstudies(10-4mm/mmorin./in.),theelasticlimitisgreaterthanthepro-portionallimit.Determinationoftheelasticlimitrequiresatediousincrementalloading-unloadingtestprocedure.Forthisreason,itisoftenreplacedbytheproportionallimit.Theyieldstrength,shownatpointYSinFig.1,isthestressrequiredtoproduceasmallspecifiedarnountofplasticdeformation.Theusualdefinitionofthispropertyistheoffsetyieldstrengthdeterminedbythestresscorrespondingtotheintersectionofthestress-straincurveoffsetbyaspecifiedstrain(seeFig.1).IntheUnitedStates,theoffsetisusu-allyspecifiedasastrainof0.2%or0.1%(e=0.002or0.001).Offsetyieldstrengthdeterminationrequiresaspecimenthathasbeenloadedtoits0.2%offsetyieldstrengthandunloadedsothatitis0.2%longerthanbeforethetest.TheoffsetyieldstrengthisreferredtoinISOStandardsastheproofstress(Rpo,1orRpo,2).IntheENstandardsformaterialsthatdonothaveayieldphenomenonpresent,the0,2%proofstrength(Rpo,2)or0,5%(Rpo,5)isdetermined.Thenonpropor-tionalelongationiseither0.1%,0.2%,or0.5%.Theyieldstrengthobtainedbyanoffsetmethodiscommonlyusedfordesignandspeci-ficationpurposes,becauseitavoidsthepracticaldifficultiesofmeasur-ingtheelasticlimitorproportionallimit.Somematerialshaveessentiallynolinearportiontotheirstress-straincurve,forexample,softcopperorgraycastiron.Forthesemate-rials,theoffsetmethodcannotbeused,andtheusualpracticeistodefinetheyieldstrengthasthestresstoproducesometotalstrain,forexample,e=0.005.TheEuropeanStandardforgeneral-purposecop-perrod,EN12163(Ref8),givesapproximate0,2%proofstrength(Rpo,2)forinformation,butitisnotarequirement.Thisapproachisfol-lowedforothermaterialforms(barandwire),butforsomecoppertubes,amaximumRpo,2isspecifiedForcopperalloypressurevesselplateandsomespringstrip,aminimumRpo,2isspecified.MaterialswithYieldPointPhenomenon.Manymetals,particu-larlyannealedlow-carbonsteel,showalocalized,heterogeneoustypeoftransitionfromelastictoplasticdeformationthatproducesayieldpointinthestress-straincurve.Ratherthanhavingaflowcurvewithagradualtransitionfromelastictoplasticbehavior,suchasFig.4(a),metalswithayieldpointproduceaflowcurveoraload-elongationdia-gramsimilartoFig.4(b).Theloadincreasessteadilywithelasticstrain,dropssuddenly,fluctuatesaboutsomeapproximatelyconstantvalueofload,andthenriseswithfurtherstrain.Fig.4t(I)in(d)u(e)ou(aliz)s(e)yiel(dpl)din(ots)g(o)wi(fs)t(t)h(r)ean(ss)-up(str)p(a)ie(n)r.(y(a)ip(n)to(i)nint(u)oA(u)san(y)d(ie)la(d)ire(ng)lat(c)iv(o)e(n)dly(i)tco(io)nn.s(t(b)a)nt(D)iy(s)cie(o)l--ingstressBtoCInENstandardsformaterialsexhibitingayieldpoint,theupperyieldstrength,ReHmaybespecified.Theupperandloweryieldstress(ReH₃ReL)arespecifiedinsomeENandISOstandardsinunitsofN/mm²(1N/mm²=1MPa).EN10027-1(Ref9)notestheterm“yieldstrength”asusedinthisEuropeanstandardreferstoupperorloweryieldstrength(ReHorReL),proofstrength(Rp),ortheproofstrengthtotalextension(R),dependingontherequirementspecifiedintherelevantproductstandard.Thisservesasacautionthatthedetailsonhowthe“yieldstrength”or“yieldpoint”isdefinedmustbeknownwhenmakinganycomparisonsorconclusionsastothematerialscharacteristics.Typicalyieldpointbehavioroflow-carbonsteelisshowninFig.5.Theslopeoftheinitiallinearportionofthestress-straincurve,desig-natedbyE,isthemodulusofelasticity.Theloadatwhichthesuddendropoccursiscalledtheupperyieldpoint.Theconstantloadiscalledtheloweryieldpoint,andtheelongationthatoccursatconstantloadiscalledtheyield-pointelongation.Thedeformationoccurringthrough-outtheyield-pointelongationisheterogeneous.Attheupperyieldpoint,adiscretebandofdeformedmetal,oftenreadilyvisible,appearsatastressconcentrationsuchasafillet.Coincidentwiththeformationoftheband,theloaddropstotheloweryieldpoint.Thebandthenpropagatesalongthelengthofthespecimen,causingtheyield-pointelongation.Fig.5Typicalyieldpointbehavioroflow-carbonsteelIntypicalcases,severalbandsformatseveralpointsofstresscon-centration.Thesebandsaregenerallyatapproximately45°totheten-sileaxis.TheyareusuallycalledLüdersbands,Hartmannlines,orstretcherstrains,andthistypeofdeformationissometimesreferredtoasthePioberteffect.Theyarevisibleandcanbeaestheticallyundesir-able.WhenseveralLüdersbandsareformed,theflowcurveduringtheyield-pointelongationisirregular,eachjogcorrespondingtothefor-mationofanewLüdersband.AftertheLüdersbandshavepropagatedtocovertheentirelengthofthespecimentestsection,theflowwillincreasewithstraininthetypicalmanner.Thismarkstheendoftheyield-pointelongation.ThetransitionfromundeformedtodeformedmaterialattheLüdersfrontcanbeseenatlowmagnificationinFig.6.TheroughsurfaceareasaretheLüdersbandsinthelow-carbonsteel.Thesebandsarealsoformedincertainaluminum-magnesiumalloys.NonlinearSegmentofContinuedDeformationStrainHardening.Thestressrequiredtoproducecontinuedplasticdeformationincreaseswithincreasingplasticstrain;thatis,themetalstrainhardens.Thevolumeofthespecimen(area×length)remainsconstantduringplasticdeformation,AL=A₀Lo,andasthespecimenelongates,itscross-sectionalareadecreasesuniformlyalongthegagelength.Initially,thestrainhardeningmorethancompensatesforthisdecreaseinarea,andtheengineeringstress(proportionaltoloadP)continuestorisewithincreasingstrain.Eventually,apointisreachedwherethedecreaseinspecimencross-sectionalareaisgreaterthantheincreaseindeformationloadarisingfromstrainhardening.Thiscondi-tionwillbereachedfirstatsomepointinthespecimenthatisslightlyweakerthantherest.Allfurtherplasticdeformationisconcentratedinthisregion,andthespecimenbeginstoneckorthindownlocally.Thestrainuptothispointhasbeenuniform,asindicatedonFig.1.Becausethecross-sectionalareaisnowdecreasingfarmorerapidlythantheabilitytoresistthedeformationbystrainhardening,theactualloadrequiredtodeformthespecimendecreasesandtheengineeringstressdefinedinEq1continuestodecreaseuntilfractureoccurs,atX.Thetensilestrength,orultimatetensilestrength,S,isthemax-imumloaddividedbytheoriginalcross-sectionalareaofthespecimen:Thetensilestrengthisthevaluemostfrequentlyquotedfromtheresultsofatensiontest.Actually,however,itisavalueoflittlefundamentalsignificancewithregardtothestrengthofametal.Forductilemetals,thetensilestrengthshouldberegardedasameasureofthemaximumloadthatametalcanwithstandundertheveryrestrictiveconditionsofuniaxialloading.Thisvaluebearslittlerelationtotheusefulstrengthofthemetalunderthemorecomplexconditionsofstressthatusuallyareencountered.Formanyyears,itwascustomarytobasethestrengthofstructuralmembersonthetensilestrength,suitablyreducedbyafactorofsafetyThecurrenttrendistothemorerationalapproachofbasingthestaticdesignofductilemetalsontheyieldstrength.However,becauseofthelongpracticeofusingthetensilestrengthtodescribethestrengthofmaterials,ithasbecomeafamiliarproperty,andassuch,itisausefulidentificationofamaterialinthesamesensethatthechemicalcompo-sitionservestoidentifyametaloralloy.Furthermore,becausetheten-silestrengthiseasytodetermineandisareproducibleproperty,itisusefulforthepurposesofspecificationandforqualitycontrolofaproduct.Extensiveempiricalcorrelationsbetweentensilestrengthandpropertiessuchashardnessandfatiguestrengthareoftenuseful.Forbrittlematerials,thetensilestrengthisavaliddesigncriterion.MeasuresofDuctility.Currently,ductilityisconsideredaqualita-tive,subjectivepropertyofamaterial.Ingeneral,measurementsofductilityareofinterestinthreerespects(Ref10):●Toindicatetheextenttowhichametalcanbedeformedwithoutfractureinmetalworkingoperationssuchasrollingandextrusion●Toindicatetothedesignertheabilityofthemetaltoflowplasticallybeforefracture.Ahighductilityindicatesthatthematerialis“for-giving”andlikelytodeformlocallywithoutfractureshouldthede-signererrinthestresscalculationorthepredictionofsevereloads.Toserveasanindicatorofchangesinimpuritylevelorprocessingconditions.Ductilitymeasurementsmaybespecifiedtoassessma-terialquality,eventhoughnodirectrelationshipexistsbetweentheductilitymeasurementandperformanceinservice.Theconventionalmeasuresofductilitythatareobtainedfromthetensiontestaretheengineeringstrainatfracture,es,(usuallycalledtheelongation)andthereductioninareaatfracture,q.Elongationandreductioninareausuallyareexpressedasapercentage.Bothofthesepropertiesareobtainedafterfracturebyputtingthespecimenbacktogetherandtakingmeasurementsofthefinallength,Lf,andfinalspec-imencrosssection,Af:Becauseanappreciablefractionoftheplasticdeformationwillbeconcentratedintheneckedregionofthetensionspecimen,thevalueofefwilldependonthegagelengthLooverwhichthemeasurementwastaken(seethesectionofthisarticleonductilitymeasurementintensiontesting).Thesmallerthegagelength,thegreaterthecontributiontotheoveralelongationfromtheneckedregionandthehigherthevalueofer.Therefore,whenreportingvaluesofpercentageelongation,thegagelength,Lo,shouldalwaysbegiven.Reductioninareadoesnotsufferfromthisdifficulty.Thesevaluescanbeconvertedintoanequivalentzero-gage-lengthelongation,eoFromtheconstancyofvolumerelationshipforplasticdeformation(AL=A₀Lo):更多内容见附件免责声明:本页面/内容部分素材来源于互联网公开信息,旨在传递更多信息,不代表本平台立场。版权归原作者或机构所有,如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