今日更新:Composite Structures 1 篇,Composites Part A: Applied Science and Manufacturing 3 篇,Composites Science and Technology 2 篇
Progressive damage an alysis around in-plane fiber waviness in CFRTP laminates under tensile and compressive loading
Takayu Nishioka, Ryo Higuchi, Tomohiro Yokozeki
doi:10.1016/j.compstruct.2025.119728
拉伸和压缩载荷作用下CFRTP层合板面内纤维波纹的渐进损伤分析
This study proposes a high-fidelity numerical a nalysis method that considers both fiber-dominated and matrix-dominated damage to predict the influence of in-plane fiber waviness on the surface of carbon fiber reinforced thermoplastic (CFRTP) laminates on their mechanical properties. Fiber waviness, a typical manufacturing defect in CFRTP, degrades the mechanical properties and complicates the damage behavior. Even under longitudinal loading, inhomogeneous multi-axial stresses developed around the in-plane fiber waviness, leading to splitting, which is classified as a matrix-dominated damage mode. However, the mechanis m underlying the damage propagation has not yet been fully elucidated. In this study, the fiber- and matrix-dominated damage modes were modeled separately, enabling a more detailed and comprehensive progressive damage an alysis considering the interaction of each damage mode up to the final fracture. The proposed method was validated by comparing the results of the compressive and tensile strength a nalysis with the experimental data. Furthermore, the effects of fiber waviness on the damage mechanis ms were investigated. Fiber-dominated damage was predominant when the severity of the fiber waviness was low, whereas matrix-dominated damage became more significant as the severity of the fiber waviness increases
本文提出了一种同时考虑纤维主导和基体主导损伤的高保真数值分析方法,以预测碳纤维增强热塑性塑料(CFRTP)层合板表面纤维面内波纹度对其力学性能的影响。纤维波纹是碳纤维复合材料的典型制造缺陷,它降低了碳纤维复合材料的力学性能,使其损伤行为复杂化。即使在纵向载荷作用下,纤维面内波纹周围也会产生不均匀的多轴应力,导致劈裂,属于基体主导的损伤模式。然而,损伤传播的机制尚未完全阐明。在这项研究中,纤维和基质主导的损伤模式分别建模,考虑到每种损伤模式的相互作用,从而实现更详细和全面的渐进损伤分析,直到最终破裂。通过将抗压和抗拉强度分析结果与试验数据进行对比,验证了所提方法的有效性。此外,还研究了纤维波纹度对损伤机理的影响。当纤维波纹度较低时,以纤维为主的损伤为主,而随着纤维波纹度的增加,基质为主的损伤更为显著
Investigation of path deviation on 3D printing of continuous plant fiber-reinforced composites during turning
Yu Long, Junming Zhang, Yongguang Guo, Zhongsen Zhang, Kunkun Fu, Yan Li
doi:10.1016/j.compositesa.2025.109326
连续植物纤维增强复合材料3D打印车削过程路径偏差研究
The advancement of 3D printing technology has expanded the design flexibility for continuous plant fiber-reinforced composites (CPFRCs). However, the deformation of the fiber bundle under pressure and temperature can cause deposited path deviation, leading to reduced dimensional accuracy and mechanical properties. The twisted structure of plant fiber yarns further complicates this issue. This study proposes an in situ biaxial process force measurement method, employing a custom biaxial force monitoring platform to track the dynamic traction forces of CPFRC filaments in real-time, thereby clarifying their formation mechanis ms. The effect of processing factors and geometric path on traction forces was comprehensively examined. The an alysis indicates that the path deviation primarily results from inter-filament extrusion or the abrupt surges in traction force during turning. Based on the established filament turning process model and simulation an alysis, it is found that when the turning angle exceeds 90°, stress concentration induces filament slippage or delamination, resulting in deviation from the planned path. The simulation data align with the experimental results. The elucidation of the mechanis m and influencing factors of printing path deviation provides a foundation for the optimization of the 3D printing process of high-precision and high-strength CPFRCs.
3D打印技术的进步扩大了连续植物纤维增强复合材料(CPFRCs)的设计灵活性。然而,纤维束在压力和温度下的变形会导致沉积路径偏差,导致尺寸精度和力学性能降低。植物纤维纱线的扭曲结构使这一问题进一步复杂化。本研究提出了一种原位双轴过程力测量方法,利用定制的双轴力监测平台实时跟踪CPFRC细丝的动态牵引力,从而阐明其形成机制。综合考察了加工因素和几何路径对牵引力的影响。分析表明,轨迹偏差主要是由于丝间挤压或车削过程中牵引力的突然波动造成的。基于所建立的长丝车削过程模型和仿真分析发现,当车削角度超过90°时,应力集中引起长丝滑移或分层,导致长丝偏离规划路径。仿真数据与实验结果吻合。阐明了打印路径偏差的机理及影响因素,为高精度高强CPFRCs 3D打印工艺的优化提供了基础。
Photogrammetry-enhanced lock-in thermography: A new method for in-situ defects detection and classification in metal-composite hybrid structures
Shan ul Haq, Haris Ali Khan, Hafiz Qasim Ali, Zahid Ahmad Qureshi, Syed Saad Javaid
doi:10.1016/j.compositesa.2025.109349
摄影测量增强锁相热成像:一种金属复合材料混杂结构缺陷原位检测与分类的新方法
This study presents a photogrammetry-based Lock-In Thermography (LIT) methodology for defect classification and sizing in hybrid metal-composite structures, aligning with advancements in microstructural characterization and experimental mechanics. The proposed framework leverages thermal image acquisition via LIT, integrated with a post-processing algorithm that performs sequential pixel-intensity extraction, image reconstruction, and thermal anomaly ana lysis, thereby enhancing the accuracy of defect detection. The methodology was validated on Carbon Fiber Reinforced Polymer (CFRP) samples containing two predefined defects: delamination and debonding. The pixel-intensity distribution an alysis successfully differentiated between the defects, with debonding regions exhibiting higher intensities (105–10⁶) compared to delamination zones (∼104). To assess the robustness of the approach, the framework was extended to an aluminum-CFRP aircraft panel, identifying indentation defects in aluminum and delamination and debonding in CFRP layers, where indentation defects exhibited lower intensity values. The methodology was further applied to an Al/CFRP hybrid joint under tensile loading, where in-situ thermal imaging captured damage progression in real time. The post-processing framework effectively classified damage stages and provided insights into damage propagation mechanis ms. Validation through numerical simulations showed strong agreement with experimental results, confirming the reliability of the approach. The findings offer a novel, non-destructive evaluation (NDE) technique, integrating experimental mechanics, microstructural characterization, and real-time damage tracking for enhanced defect ana lysis in multifunctional composite systems.
本研究提出了一种基于摄影测量的锁定热成像(LIT)方法,用于混杂金属复合材料结构的缺陷分类和尺寸确定,与微结构表征和实验力学的进展相一致。所提出的框架利用通过LIT获取热图像,并结合后处理算法进行顺序像素强度提取、图像重建和热异常分析,从而提高缺陷检测的准确性。该方法在含有两种预定缺陷的碳纤维增强聚合物(CFRP)样品上进行了验证:分层和脱粘。像素强度分布分析成功地区分了缺陷,与分层区(~ 104)相比,脱粘区表现出更高的强度(105-10 26)。为了评估该方法的稳健性,将框架扩展到铝-CFRP飞机面板,识别铝中的压痕缺陷和CFRP层中的分层和脱粘,其中压痕缺陷表现出较低的强度值。该方法进一步应用于拉伸载荷下的Al/CFRP混合接头,现场热成像实时捕获了损伤进展。后处理框架有效地对损伤阶段进行了分类,并提供了对损伤传播机制的见解。数值模拟结果与实验结果吻合较好,验证了该方法的可靠性。该研究结果提供了一种新的非破坏性评估(NDE)技术,将实验力学、微观结构表征和实时损伤跟踪结合起来,用于增强多功能复合材料系统的缺陷分析。
Elucidating microstructure evolution at multicomponent Al/metallic interfaces in friction stir processed aluminum matrix composites and its impact on mechanical properties
X.Y. Han, G.Q. Huang, J. Xu, Z.H. Wang, Z.Y. Cui, J.H. Zheng, X.M. Feng, Y.F. Shen
doi:10.1016/j.compositesa.2025.109350
探讨搅拌摩擦加工铝基复合材料中多组分Al/金属界面的微观结构演变及其对力学性能的影响
The transition from single-element metallic particles to multi-principal element alloy (MPEA) reinforcements significantly enhances the strength and toughness of aluminum matrix composites (AMCs). However, how increasing interfacial chemical complexity affects Al/metallic (Al/M) interfacial evolution and mechanical properties is poorly understood. In this work, AMCs reinforced with pure Ni, NiCoCr medium-entropy alloy (MEA), and FeCoCrNiMn high-entropy alloy (HEA) particles were fabricated via solid-state friction stir processing. Results reveal that the multi-element synergy in MPEA particles suppresses the growth of interfacial diffusion layers due to sluggish diffusion induced by severe lattice distortion. Furthermore, interfacial products evolve from brittle Al3Ni intermetallic compound at the Al/Ni interface to multicomponent body-centered cubic solid solutions at Al/MPEA interfaces, driven by enhanced configurational entropy. This optimized interface enables more efficient stress/strain transfer, leading to progressively improved tensile properties from Ni- to MEA- to HEA-AMCs. This work highlights the critical role of Al/M interfacial chemistry and demonstrates the superior potential of MPEA reinforcements in advancing AMC performance.
单元素金属颗粒增强向多主元素合金增强的转变显著提高了铝基复合材料的强度和韧性。然而,界面化学复杂性的增加对Al/M界面演化和力学性能的影响尚不清楚。采用固体搅拌摩擦法制备了纯Ni、NiCoCr中熵合金(MEA)和fecocnimn高熵合金(HEA)颗粒增强的AMCs。结果表明,MPEA颗粒中的多元素协同作用抑制了界面扩散层的生长,这是由于严重的晶格畸变导致扩散缓慢所致。此外,在构型熵增强的驱动下,界面产物从Al/Ni界面的脆性Al3Ni金属间化合物演变为Al/MPEA界面的多组分体心立方固溶体。这种优化的界面可以实现更有效的应力/应变传递,从而从Ni-到MEA-再到hea - amc逐步提高拉伸性能。这项工作强调了Al/M界面化学的关键作用,并证明了MPEA增强剂在提高AMC性能方面的卓越潜力。
Mechanically strong and environmentally stable MXene films reinforced by CNT-embedded aramid nanofibers for electromagnetic interference shielding
Shanshan Chen, Jianbin Chen, Zhaoqing Lu, Rui Cheng, Li Hua, Dinggen Hu, Wenbo Wang, Nana Wang, Zhijian Li
doi:10.1016/j.compscitech.2025.111408
机械强度和环境稳定的MXene薄膜由碳纳米管嵌入芳纶纳米纤维增强,用于电磁干扰屏蔽
Developing novel transition metal carbides/nitrides (MXene)-based electromagnetic interference (EMI) shielding composites with excellent mechanical properties and oxidation resistance is urgently demanded but remains hugely challenging thanks to the increasingly sophisticated application scenarios. Herein, we demonstrated an interfacial engineering and sequential assembling strategy to synergistically address the above problems. Carbon nanotubes (CNT) were utilized to assist the splitting preparation of aramid nanofibers (ANF) and chemical cross-linking to construct a substrate layer that served to provide mechanical properties. Polydopamine (PDA) was modified onto MXene surface (PMXene) by in situ polymerization and binding, generating an adhesive layer to prevent oxygen penetration effectively. The resultant Janus-structured PMXene-CNT/ANF films exhibited outstanding mechanical performances including high tensile strength (366.8 MPa) and toughness (69.3 MJ m−3), superb electrical conductivity (3548.8 S cm−1), impressive EMI shielding effectiveness (EMI SE 55.5 dB) and EMI SE/t (14128.2 dB cm−1), as well as excellent oxidation stability. Furthermore, the flexible films displayed distinguished Joule-heating performances and fast and sensitive temperature response at external voltage. Therefore, such composite films with excellent mechanical properties and environmental stability have great practical value in flexible electronics and military electronic equipment for EMI shielding, and the polar-exploration equipment for anti-icing and de-icing.
开发具有优异机械性能和抗氧化性能的新型过渡金属碳化物/氮化物(MXene)基电磁干扰(EMI)屏蔽复合材料是迫切需要的,但由于应用场景日益复杂,仍然具有巨大的挑战性。在此,我们展示了一种界面工程和顺序组装策略来协同解决上述问题。碳纳米管(CNT)被用于辅助芳纶纳米纤维(ANF)的分裂制备和化学交联,以构建提供机械性能的衬底层。通过原位聚合和结合将聚多巴胺(PDA)修饰在MXene表面(PMXene)上,形成一层有效阻止氧渗透的粘附层。所得到的janus结构PMXene-CNT/ANF薄膜具有出色的机械性能,包括高拉伸强度(366.8 MPa)和韧性(69.3 MJ m−3),卓越的导电性(3548.8 S cm−1),令人印象深刻的EMI屏蔽效果(EMI SE 55.5 dB)和EMI SE/t (14128.2 dB cm−1),以及出色的氧化稳定性。此外,柔性薄膜具有优异的焦耳加热性能和快速灵敏的外部电压温度响应。因此,这种具有优异力学性能和环境稳定性的复合薄膜在柔性电子和军用电子设备中屏蔽电磁干扰、极地探测设备防冰除冰等方面具有很大的实用价值。
Development of lightweight liquid metal/elastomer-based composite foams for high-performance electromagnetic interference shielding through a chemical upcycling strategy of recycled poly(ethylene terephthalate)
Chia-Wei Lee, Chia-Hsing Lin, Lyu-Ying Wang, Yi-Huan Lee
doi:10.1016/j.compscitech.2025.111410
利用回收聚对苯二甲酸乙酯化学升级策略开发高性能电磁干扰屏蔽用轻质液态金属/弹性体复合泡沫
Producing high-performance electromagnetic interference (EMI) shielding foams through chemical upcycling of waste plastics is a promising solution for reducing plastic waste and electromagnetic radiation pollution. Here, we successfully integrated chemical upcycling of recycled polyethylene terephthalate (rPET); eutectic gallium–indium (EGaIn) liquid metal (LM); and supercritical carbon dioxide (sc-CO2) foaming to develop an EMI shielding foam system. First, a bis(6-aminohexyl)terephthalamide–adipic acid (BAHT–AA) salt from the aminolysis of rPET was copolymerized with a bio-based 1,10-decanediamine–sebacic acid (DA–SA) salt and polyetheramine to form a polyamide (PA) system. The introduction of BAHT enabled the circular utilization of rPET. Moreover, the benzene of BAHT effectively promoted the PA system’s melt strength, thereby improving its sc-CO2 foaming ability for producing microporous foams. Subsequently, EGaIn and single-walled carbon nanotubes (SWCNTs) were incorporated into the PA system through a cryogenic freezing–mechanical grinding hybrid strategy. SWCNTs served as synergistic fillers that allowed the formation of SWCNT/EGaIn networks within the PA; thus, the produced composites could be used to manufacture conductive foams for EMI shielding. Under the optimized addition of 2 wt% SWCNTs and 60 wt% LM, the conductivity and specific shielding effectiveness (SSE) of the system reached excellent levels of 1.8 × 103 S/cm and 157 dB cm3 g-1, respectively. Moreover, the composite foam system possessed high durability and favorable heat dissipation. It not only maintained its shielding performance after multiple bending or twisting cycles but also mitigated heat accumulation. This research represents a breakthrough in the development of sustainable, advanced EMI shielding systems.
通过废旧塑料的化学升级回收生产高性能电磁干扰(EMI)屏蔽泡沫是减少塑料废物和电磁辐射污染的一种很有前途的解决方案。在这里,我们成功地整合了回收的聚对苯二甲酸乙二醇酯(rPET)的化学升级;共晶镓铟液态金属(LM);超临界二氧化碳(sc-CO2)发泡,开发电磁干扰屏蔽泡沫系统。首先,将rPET氨解所得的双(6-氨基己基)对苯二甲酸(BAHT-AA)盐与生物基1,10-癸二酸(DA-SA)盐和聚醚胺共聚形成聚酰胺(PA)体系。泰铢的引入使rPET的循环利用成为可能。此外,BAHT中的苯有效地提高了PA体系的熔体强度,从而提高了其sc-CO2发泡能力,用于生产微孔泡沫。随后,通过低温冷冻-机械磨削混合策略将EGaIn和单壁碳纳米管(SWCNTs)纳入到PA系统中。SWCNTs作为协同填料,允许在PA内形成SWCNTs /EGaIn网络;因此,所制备的复合材料可用于制造电磁干扰屏蔽的导电泡沫。在SWCNTs添加量为2 wt%和LM添加量为60 wt%的优化条件下,体系的电导率和比屏蔽效率(SSE)分别达到1.8 × 103 S/cm和157 dB cm3 g-1的优异水平。此外,复合泡沫体系具有较高的耐久性和良好的散热性。它不仅在多次弯曲或扭转循环后保持其屏蔽性能,而且减轻了热量的积累。这项研究代表了可持续发展的先进电磁干扰屏蔽系统的突破。