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【新文速递】2025年7月14日固体力学SCI期刊最新文章

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今日更新:International Journal of Solids and Structures 2 篇,Journal of the Mechanics and Physics of Solids 1 篇,Mechanics of Materials 1 篇,International Journal of Plasticity 1 篇,Thin-Walled Structures 9 篇

International Journal of Solids and Structures

Efficient virtual element modeling of the bending failure in BCC lattice sandwich panels manufactured by L-PBF

Marco Lo Cascio, Gaetano Pollara, Dina Palmeri, Gianluca Buffa, Alberto Milazzo, Livan Fratini

doi:10.1016/j.ijsolstr.2025.113567

L-PBF制造的BCC点阵夹芯板弯曲破坏的有效虚拟元建模

Lattice structures are gaining increasing interest in the aerospace field thanks to their promising applications. They can be used in metal sandwich panels as a core to reduce weight and provide additional functions to the structure. Laser Powder Bed Fusion (L-PBF) represents one of the best solutions to manufacture metal structures when high resolution is required. Finite element-based simulations of lattice structures’ complex geometry require an extremely fine mesh, leading to prohibitively high computational costs and making the finite element model impractical for analysis. The Virtual Element Method (VEM) is a recently developed numerical technique that provides several advantages over the traditional finite element method. These advantages include the capability to manage complex geometries accurately, enhanced performance with distorted meshes, and increased flexibility in mesh generation. This paper introduces a novel and computationally efficient numerical approach that combines a non-linear Virtual Element Method formulation and equivalent two-dimensional modeling to predict the bending failure of Body-Centered Cubic (BCC) lattice sandwich panels fabricated via L-PBF. To validate and illustrate the effectiveness and potential of the proposed approach, numerical results are compared with experimental observations. For this purpose, a range of specimen configurations featuring different unit cell sizes and beam radius values were produced and tested. The findings reveal a strong alignment between the numerical predictions and experimental data and provide valuable insights into the failure mechanisms involved.

晶格结构由于其良好的应用前景,在航空航天领域引起了越来越多的兴趣。它们可以用作金属夹心板的核心,以减轻重量并为结构提供额外的功能。激光粉末床熔融(L-PBF)是制造高分辨率金属结构的最佳解决方案之一。基于有限元的网格结构的复杂几何模拟需要一个非常精细的网格,导致过高的计算成本,使有限元模型无法进行分析。虚拟元法(VEM)是近年来发展起来的一种数值计算技术,与传统的有限元方法相比具有许多优点。这些优点包括精确管理复杂几何形状的能力,扭曲网格的性能增强,网格生成的灵活性增加。本文介绍了一种新颖的、计算效率高的数值方法,该方法将非线性虚元法和等效二维模型相结合,用于预测由L-PBF制成的体心立方(BCC)晶格夹层板的弯曲破坏。为了验证和说明该方法的有效性和潜力,将数值结果与实验结果进行了比较。为此,生产和测试了一系列具有不同单元尺寸和光束半径值的样品配置。研究结果揭示了数值预测和实验数据之间的强烈一致性,并为所涉及的失效机制提供了有价值的见解。


Rigid- and flat-foldable grid origami structure exhibiting bifurcation of mechanism in non-flat state

Kentaro Hayakawa, Makoto Ohsaki

doi:10.1016/j.ijsolstr.2025.113520

刚性和可平折网格折纸结构在非平状态下具有分支机构

This study investigates a novel origami-based flat-foldable structure for its rigid-folding mechanism and elastic deformation using two models: a panel-pin model and a finite element model. The entire proposed structure consists of unit structures arranged in a grid pattern on a plane. Each unit is a ring of eight right-angled isosceles triangular panels connected by hinges. The single unit has the same configuration as a single layer of the well-known Yoshimura tube. The infinitesimal mechanism analysis of the structure using a panel-pin model with the three units in both grid directions reveals that the proposed structure exhibits a single-degree-of-freedom mechanism except in the flat-folded states and a single isolated non-flat singular state where the rigid-folding mechanism bifurcates. Notably, the bifurcated mechanism in the non-flat singular state is only a first-order infinitesimal mechanism and cannot lead to a finite mechanism. By contrast, the stiffness in the direction of this bifurcated mechanism, investigated through the eigenvalue analysis of the tangent stiffness matrix of the panel-pin model, is the smallest among those in the directions of eigenmodes. This is also confirmed in the natural frequency analysis of the finite element model consisting of shell and hinge elements. Furthermore, the uniform panel thickness can be simply assigned to the proposed structure, and the single-degree-of-freedom rigid-folding mechanism is consistent in the presence of any panel thickness. These distinctive properties offer promising potential for innovative deployable, morphing, and bending active structures.

本文采用面板-销模型和有限元模型研究了一种新型折纸平面可折叠结构的刚性折叠机理和弹性变形。整个提出的结构由在平面上以网格模式排列的单元结构组成。每个单元是由八个直角等腰三角形面板组成的环,由铰链连接。单个单元具有与著名的吉村管的单层相同的配置。利用两个网格方向上均有三个单元的面板-销模型对结构进行了无限小的机构分析,结果表明,该结构除在平面折叠状态外均表现为单一自由度机构,并且在刚性折叠机制分叉的单一孤立非平面奇异状态下表现为单一自由度机构。值得注意的是,非平坦奇异状态下的分岔机构只是一阶无穷小机构,不能导致有限机构。相比之下,通过对面板销模型的切向刚度矩阵的特征值分析,该分支机构在本征模态方向上的刚度最小。这在由壳单元和铰单元组成的有限元模型的固有频率分析中也得到证实。此外,可以简单地将均匀的面板厚度分配给所提出的结构,并且在任何面板厚度存在时,单自由度刚性折叠机制是一致的。这些独特的特性为创新的可展开、变形和弯曲主动结构提供了巨大的潜力。


Journal of the Mechanics and Physics of Solids

Morphological Evolution and Instability of Microvoids Governed by Competing Surface and Bulk Diffusion

Ping Yang, Yilun Xu, Wanghui Li, Yong-Wei Zhang, Pengyang Zhao

doi:10.1016/j.jmps.2025.106294

竞争表面和体扩散控制下微孔的形态演化和不稳定性

Understanding diffusion-controlled void growth at the nanoscale under extreme environments (e.g., high temperatures, irradiation) is crucial for predicting failure in metallic materials. We develop a micromechanical model that integrates surface diffusion, bulk diffusion, and heterogeneous stress fields to capture the growth, morphological evolution and coalescence of microvoids. The model is validated against well-established analytical solutions, demonstrating high reliability and accuracy. Using this model, we explore the competitive interplay between surface diffusion and bulk diffusion in governing void shape stability and transitions. Our findings reveal that surface diffusion promotes stable, circular or elliptical morphologies, whereas bulk diffusion, especially under heterogeneous stress, induces anisotropic growth and morphological instabilities. As voids grow, the influence of surface diffusion diminishes, facilitating the formation of increasingly complex void shapes. Void coalescence behavior further reflects this interplay: in the absence of inter-void vacancy sources, bulk diffusion alone is insufficient to drive coalescence due to shielding effect on vacancy concentration gradient at inter-void region. In contrast, surface diffusion facilitates void coalescence, with rates increasing alongside surface diffusivity. When surface diffusion is substantially weaker than bulk diffusion, void growth becomes inherently unstable, and minor surface perturbations can trigger the nucleation of micro-cracks. These findings show excellent agreement with existing experimental results. Overall, this study provides a mechanistic understanding of diffusion-controlled void evolution and offers valuable insights into damage precursors in metals subjected to extreme environments.

了解极端环境(如高温、辐照)下纳米尺度的扩散控制孔洞生长对于预测金属材料的失效至关重要。我们开发了一个微观力学模型,该模型集成了表面扩散、体扩散和非均质应力场,以捕捉微孔的生长、形态演化和聚并。该模型与已建立的分析解进行了验证,证明了较高的可靠性和准确性。利用该模型,我们探索了表面扩散和体扩散在控制空洞形状稳定性和转变方面的竞争性相互作用。我们的研究结果表明,表面扩散促进稳定,圆形或椭圆形的形态,而体扩散,特别是在非均质应力下,诱导各向异性生长和形态不稳定。随着空隙的增大,表面扩散的影响减小,有利于形成越来越复杂的空隙形状。空洞聚结行为进一步反映了这种相互作用:在没有空隙间空位源的情况下,由于空隙间空位浓度梯度的屏蔽作用,仅靠体扩散不足以驱动聚结。相反,表面扩散促进了空洞的合并,其速率随着表面扩散率的增加而增加。当表面扩散明显弱于体扩散时,孔洞生长变得不稳定,微小的表面扰动可以触发微裂纹的形核。这些发现与已有的实验结果非常吻合。总的来说,这项研究提供了对扩散控制的空洞演化的机制理解,并为极端环境下金属的损伤前体提供了有价值的见解。


Mechanics of Materials

Process-induced residual stress in non-crimp fabric composites: Experimental and numerical evaluation considering viscoelasticity

Sera Koo, Yamato Hoshikawa, Yoshiaki Kawagoe, Kazuki Ryuzono, Tomonaga Okabe

doi:10.1016/j.mechmat.2025.105423

非卷曲织物复合材料的过程诱导残余应力:考虑粘弹性的实验和数值评估

Non-crimp fabric (NCF) composites exhibit unique defects owing to their heterogeneous internal structure. These defects include manufacturing-induced fiber waviness and resin gaps caused by fiber tows stitched together with yarns. This study introduces viscoelastic bi-scale modeling to predict process-induced residual stress in NCF composites with epoxy (thermosetting) and PA6 (thermoplastic) resins. The prediction is performed using the time–temperature-dependent properties obtained from dynamic mechanical and thermomechanical analysis tests of the target resins. In the micro-scale, the finite element analysis (FEA) incorporating viscoelastic constitutive law was applied to a periodic unit cell model at the fiber/matrix level to obtain homogenized unidirectional lamina properties. The extracted lamina properties were passed to the macro-scale FEA model to simulate the processing of a cross-ply laminate. The proposed modeling reflected the resin gaps in the NCF to capture in-plane stress localization. The curing (chemical) and thermal responses during processing were analyzed, with viscoelasticity-induced stress relaxation integrated during the cooling process. The proposed method was validated by fabricating a cross-ply laminate of the NCF composite with both resin types and visualizing their respective warpage curvatures, which correlated with the residual stress. The FEA reproduced the measured curvatures well and demonstrated localized residual stress distribution. The findings thus underscore the development of residual stress and its viscoelasticity-induced relaxation in predicting the residual stress of NCF composites with appropriate consideration of heterogeneities.

非卷曲织物(NCF)复合材料由于其内部结构不均匀而表现出独特的缺陷。这些缺陷包括制造引起的纤维波纹和纤维束与纱线缝合在一起引起的树脂间隙。本研究引入粘弹性双尺度模型来预测环氧树脂(热固性)和PA6(热塑性)NCF复合材料的工艺诱导残余应力。该预测是利用从目标树脂的动态力学和热力学分析测试中获得的时间-温度依赖特性进行的。在微观尺度上,将结合粘弹性本构律的有限元分析(FEA)应用于纤维/基体水平的周期单元胞模型,获得均匀的单向层状特性。将提取的层压板性能传递到宏观有限元模型中,以模拟交叉层合板的加工过程。所提出的模型反映了NCF中的树脂间隙,以捕获面内应力局部化。分析了加工过程中的固化(化学)和热响应,并在冷却过程中集成了粘弹性引起的应力松弛。 通过制备两种树脂类型的NCF复合材料的交叉层合板,并观察其各自的翘曲曲率与残余应力的关系,验证了所提出的方法。有限元分析较好地再现了实测曲率,并显示了局部残余应力分布。因此,研究结果强调了残余应力的发展及其粘弹性诱导松弛在预测NCF复合材料残余应力时应适当考虑非均质性。


International Journal of Plasticity

High strain rate Bauschinger response of 6061-T6 Aluminum alloy

Bing Du, Yazhou Guo, Yi Ding, Muhammad Atif, Jian Li, Xue Yang, Yulong Li

doi:10.1016/j.ijplas.2025.104422

6061-T6铝合金的高应变速率包辛格响应

This research aims to explore the Bauschinger effect (BE) of 6061-T6 aluminum alloy under different loading rates and pre-strains. Compression-tension experiments were conducted using a modified electromagnetic Hopkinson bar system (ESHB) within the strain rate of 800 s-1 and pre-strain range of 1%-9%. High-speed photography and Digital Image Correlation (DIC) technology were employed to measure the strain. The experimental results show that under quasi-static loading, the BE intensifies with the increase of pre-strain until it reaches 3%, at which the BE parameter reaches saturation gradually. Under dynamic loading, the BE parameter goes up rapidly before 2% pre-strain and then reduces continuously as pre-strain increases. The differences of BE between quasi-static and dynamic loading were investigated by microstructural analysis. The non-monotonic back stress under dynamic loading arises from competition between dynamic strain aging (DSA) enhanced solute pinning at low pre-strains and irreversible dislocation cutting precipitates at high pre-strains. The suppressed thermal activation stabilizes these substructures through inhibited cross-slip/climb. Based on the experimental results, a strain-rate dependent Armstrong-Frederick (SAF) model and a physical based (PB) model are proposed. Compared with the traditional Johnson-Cook (JC) model, these two models can describe more accurately the behavior of the material under dynamic cyclic loading, providing effective tools for material performance optimization and engineering applications.

本研究旨在探讨6061-T6铝合金在不同加载速率和预应变下的包辛格效应。在应变速率为800 s-1,预应变范围为1% ~ 9%的条件下,采用改进的电磁霍普金森杆系统(ESHB)进行压缩拉伸实验。采用高速摄影和数字图像相关(DIC)技术测量应变。实验结果表明,在准静态加载下,随着预应变的增加,BE参数逐渐增强,直至达到3%,此时BE参数逐渐达到饱和。动载荷作用下,在2%预应变前,BE参数迅速上升,随着预应变的增加,BE参数持续下降。通过显微组织分析,研究了准静态加载和动态加载对BE的影响。动加载下的非单调背应力是由低预应变下动态应变时效(DSA)增强的溶质钉钉与高预应变下不可逆位错切削相的竞争引起的。抑制的热激活通过抑制交叉滑移/爬升来稳定这些亚结构。在此基础上,提出了应变率相关的Armstrong-Frederick (SAF)模型和基于物理的PB模型。与传统的Johnson-Cook (JC)模型相比,这两种模型可以更准确地描述材料在动态循环载荷下的行为,为材料性能优化和工程应用提供了有效的工具。


Thin-Walled Structures

Experimental study of full-field postbuckling strains in cylindrical shells under axial compression using multi-3D DIC

V. Ravulapalli, G. Raju, M. Ramji, V. Narayanamurthy

doi:10.1016/j.tws.2025.113644

轴压作用下圆柱壳屈曲后场应变的多三维DIC实验研究

The buckling behavior of thin cylindrical shells under axial compression follows a deformation process that transitions the shell from a single dimpled state to a periodic mode shape. This process is strongly influenced by geometrical and loading imperfections, which are inherently stochastic. As a result, the uncertainty in the location of the initiation of the dimple complicates the placement of conventional strain gauges to measure critical strains. Multi-3D digital image correlation (DIC), a non-contact full-field technique, aids in overcoming these challenges and provides full-field spatiotemporal information on strains. However, the intricate challenges in the DIC setup and selection of post-processing parameters result in undesirable artifacts in the strain measurements. Hence, this work proposes a post-processing methodology based on the inverse distance weighted interpolation algorithm and Fourier series approximation to eliminate the artifacts in the full-field displacements measured by a multi-DIC setup. In addition, these measurements are combined with Sander-Koiter kinematics to obtain the full-field nonlinear strain fields during the buckling and post-buckling of cylindrical shells. 3D-printed cylindrical shells with and without circular cutouts are tested under axial compression, and the strain distributions on the shell are successfully captured employing the proposed methodology. Moreover, the methodology helps decoupling the membrane and bending strains, which helps to understand the mechanics behind the localizations to improve the design of lightweight structures.

薄圆柱壳在轴向压缩下的屈曲行为遵循一个由单韧窝状态转变为周期模态的变形过程。这一过程受到几何缺陷和载荷缺陷的强烈影响,这些缺陷本身就是随机的。因此,在凹窝起始位置的不确定性使传统应变片测量临界应变的位置复杂化。多三维数字图像相关技术(DIC)作为一种非接触式全场技术,有助于克服这些挑战,提供应变的全场时空信息。然而,DIC设置和后处理参数选择的复杂挑战导致应变测量中的不良伪影。因此,本研究提出了一种基于逆距离加权插值算法和傅立叶级数近似的后处理方法,以消除由多dic装置测量的全场位移中的伪影。此外,将这些测量结果与Sander-Koiter运动学相结合,得到了圆柱壳屈曲和后屈曲过程中的全场非线性应变场。在轴向压缩条件下,对具有和不具有圆形切口的3d打印圆柱壳进行了测试,采用所提出的方法成功地捕获了壳体上的应变分布。此外,该方法有助于解耦膜和弯曲应变,这有助于理解定位背后的力学,以改进轻量化结构的设计。


Performance Assessment and Design of Multi-Storey Cold-Formed Steel Frames with Strap-Braced Wall Panels in Seismic Regions

Muhammed Cosut, Sarmad Shakeel, Seyed Mohammad Mojtabaei, Ioannis Papargyriou, Iman Hajirasouliha

doi:10.1016/j.tws.2025.113706

多层冷弯型钢框架带筋墙板抗震性能评估与设计

The application of cold-formed steel (CFS) wall-panel systems in high-seismic regions remains limited because of their susceptibility to premature buckling, leading to reduced ductility and energy dissipation. Moreover, current codes do not provide a unified approach for seismic design of these systems due to the limited understanding of their complex nonlinear behaviour under earthquake excitations. To address these gaps, this paper presents a comprehensive study on the seismic performance assessment and design of multi-storey CFS frames with strap-braced wall panels, considering various design scenarios. Detailed non-linear Finite element (FE) models of the CFS strap-braced wall panels were first developed in Abaqus and validated against experimental data under both monotonic and cyclic loads. Using the validated FE models, it was shown that increasing gravity load levels gradually reduced the lateral strength and ductility of the wall panels designed according to different scenarios. Subsequently, 3- and 6-storey CFS frames were designed according to Eurocode 8 with different behaviour factors ( q =1.5, 2.5, 4) and modelled in OpenSees utilising equivalent models validated against Abaqus FE results. Non-linear dynamic analyses were then conducted under spectrum-compatible real and synthetic earthquake records corresponding to the Immediate-Occupancy (IO), Life-Safety (LS), and Collapse-Prevention (CP) performance levels. It was shown that the frames designed with q =2.5 generally provide the most balanced design, considering structural weight, inter-storey drift and ductility demands across all performance objectives. Through incremental dynamic analysis (IDA), it was also confirmed that using q =2.5 results in considerably lower global damage under a wide range of earthquake intensity levels.

冷弯型钢(CFS)墙板系统在高震区的应用受到限制,因为它们容易过早屈曲,导致延性和能量耗散降低。此外,由于对这些系统在地震激励下的复杂非线性行为的理解有限,目前的规范并没有为这些系统的抗震设计提供统一的方法。为了解决这些差距,本文综合研究了带带支撑墙板的多层CFS框架的抗震性能评估和设计,考虑了各种设计方案。首先在Abaqus中建立了CFS带状支撑墙板的详细非线性有限元模型,并根据单调和循环荷载下的实验数据进行了验证。通过验证的有限元模型表明,随着重力荷载水平的增加,不同情景下设计的墙板的侧向强度和延性逐渐降低。随后,根据欧洲规范8设计了3层和6层CFS框架,具有不同的行为因素(q =1.5, 2.5, 4),并利用针对Abaqus FE结果验证的等效模型在OpenSees中建模。然后在光谱兼容的真实和合成地震记录下进行非线性动态分析,这些记录对应于立即占用(IO)、生命安全(LS)和防止崩溃(CP)的性能水平。结果表明,考虑到所有性能目标的结构重量、层间漂移和延性要求,采用q =2.5设计的框架通常提供最平衡的设计。通过增量动力分析(IDA),也证实了在大范围的地震烈度等级下,使用q =2.5可以大大降低整体损失。


The effect of the tensile to compressive strength ratio on the crack patterns of brittle hemispherical thin shells

Siwen Cao, András A. Sipos

doi:10.1016/j.tws.2025.113707

抗拉强度比对脆性半球形薄壳裂纹形态的影响

The limited tensile strength of widely used construction materials determines the damage mechanism of brittle, thin shells and manifests in rich cracking patterns even under quasi-static loading. As new materials appear in building and civil engineering, the effect of tensile strength is worthy of study as, in many cases, the vanishing tensile capacity assumption is not realistic anymore. Here, we report on numerical and experimental investigations of crack evolution in brittle hemispherical domes with varying tensile capacities. We show that beyond the tensile strength, the area of distributed loading also affects the emerging crack pattern. While the tensile strength can be arbitrarily varied in the numerical simulations, the performed uniaxial loading tests demonstrate that the numerical results are realistic. Our results show that the ratio of the tensile and compressive strength and the loading area significantly affects the emerging cracking pattern; specifically, a rich pattern of inverted V-shaped cracks occurs between the classical meridional pattern and the localized failure around the dome cap.

广泛使用的建筑材料有限的抗拉强度决定了脆性薄壳的损伤机理,即使在准静态载荷下也表现出丰富的开裂模式。随着新材料在建筑和土木工程中的出现,抗拉强度的影响值得研究,因为在很多情况下,抗拉能力消失的假设不再是现实的。在这里,我们报告了具有不同拉伸能力的脆性半球形圆顶的裂纹演化的数值和实验研究。我们发现,除了抗拉强度之外,分布载荷的面积也会影响裂纹模式的出现。虽然数值模拟中的抗拉强度可以任意变化,但进行的单轴加载试验表明,数值模拟结果是真实的。结果表明:抗拉、抗压强度比和加载面积对开裂形态有显著影响;具体来说,在经典的子午破坏模式和圆顶帽周围的局部破坏模式之间出现了丰富的倒v型裂缝模式。


Bistability of the square deep dome and energy dissipation of its multistable metamaterials

Zhuangzhuang Li, Xuelin Li, Yue Zhou, Zonglai Mo, Jun Li

doi:10.1016/j.tws.2025.113708

方形深穹窿的双稳性及其多稳性超材料的能量耗散

Bistable mechanisms and multistable metamaterials exploiting elastic instability such as curved beams and domes, have been widely studied, yet prior studies primarily focus on configurations with lower height-to-span ratios (h/l) to avoid material yield. Employing elastomers as the matrix material for bistable structures can effectively prevent yield failure under large deformations, enabling the fabrication of bistable units with a high h/l, which improves the unit density and thereby enhances the local stability of metamaterials. In this study, using thermoplastic polyurethane (TPU) as the base material, parametric studies on the mechanical behavior of square deep domes with high h/l were conducted by combining experimental and finite element methods. A multistable metamaterial consisting of square deep domes was proposed, with material hyper-viscoelasticity taken into consideration, the multistable response and energy dissipation performance under cyclic loading were systematically investigated. The results demonstrate that the bistability of domes with high h/l becomes sensitive to span variations. Multistable metamaterials composed of viscoelastic deep domes can achieve significant energy dissipation even with a small number of serially connected units. A predictive model for the multistable response of deep domes was developed, allowing rapid prediction of energy dissipation capacities for multistable metamaterials with serially connected units.

双稳态机制和多稳态超材料利用弹性不稳定性,如弯曲梁和圆顶,已经被广泛研究,但先前的研究主要集中在较低的高跨比(h/l)配置,以避免材料屈服。采用弹性体作为双稳结构的基体材料,可以有效地防止大变形下的屈服破坏,可以制造出高h/l的双稳单元,提高了单元密度,从而增强了超材料的局部稳定性。本研究以热塑性聚氨酯(TPU)为基材,采用实验与有限元相结合的方法,对高h/l方形深穹顶的力学行为进行了参数化研究。提出了一种由深方形穹顶构成的多稳态超材料,考虑了材料的超粘弹性,系统研究了其在循环荷载作用下的多稳态响应和能量耗散性能。结果表明,高h/l穹顶的双稳性对跨度变化较为敏感。由粘弹性深穹窿组成的多稳态超材料即使采用少量串联单元也能实现显著的能量耗散。建立了深穹窿多稳态响应预测模型,可快速预测具有串联单元的多稳态超材料的能量耗散能力。


A multi-physics field similarity analysis method for thin-walled composite plates based on potential energy component contribution

Hanqing Zhang, Yujie Han, Hang Li, Jian Li

doi:10.1016/j.tws.2025.113709

基于势能分量贡献的薄壁复合材料多物理场相似度分析方法

Full-scale experiments on thin-walled composite structures in service environments are costly, risky, and time-consuming, so that many engineering fields have used similitude method to design scaled-down model tests. However, traditional similitude methods are difficult to deal with similitude distortion problem caused by multiple distortion factors including size and environmental changes. The aim of this study is to propose a new similitude method to correct the similitude distortion problem and to establish the corresponding similitude model for thin-walled composite plates under different external environments. The focus of attention in this method is not on the scale factors of the basic variables such as the size factor and the environmental variable factor. Rather, the contribution of each potential energy component scale factor covering the scale factors of the basic variables to the total potential energy scale factor is considered from an energy perspective. Through case studies, similitude model of thin-walled composite plates under varying temperature, humidity, hygrothermal or rotational conditions are discussed, respectively. The results show that the proposed method can well predict the dynamic properties of thin-walled composite plates under different external environmental conditions, including temperature, humidity, rotational speed, and hygrothermal conditions. In addition, the proposed method shows better average prediction accuracy and stability in dealing with similitude distortion problem containing multiple distortion factors compared with those of existing methods.

薄壁复合材料结构在服役环境下的全尺寸试验成本高、风险大、耗时长,因此许多工程领域都采用相似法设计按比例缩小的模型试验。然而,传统的相似方法难以处理由尺寸和环境变化等多种畸变因素引起的相似畸变问题。本研究的目的是提出一种新的相似方法来纠正相似畸变问题,并建立不同外部环境下薄壁复合材料板的相似模型。该方法关注的重点不在规模因素、环境变量等基本变量的尺度因素上。而是从能量的角度考虑涵盖基本变量尺度因子的各个势能分量尺度因子对总势能尺度因子的贡献。通过实例研究,分别讨论了不同温度、湿度、湿热和转动条件下薄壁复合材料板的相似模型。结果表明,该方法可以较好地预测薄壁复合材料板在不同外部环境条件下的动态性能,包括温度、湿度、转速和湿热条件。此外,与现有方法相比,该方法在处理包含多个畸变因素的相似畸变问题时具有更好的平均预测精度和稳定性。


Acoustic emission technique for damage identification of large-scale CFRP tubes under complex damage mechanisms

Tianjiao Li, Deshen Chen, Hongrui Lin, Siqiang Tian, Hongliang Qian

doi:10.1016/j.tws.2025.113712

复杂损伤机制下大型CFRP管损伤识别的声发射技术

The purpose of this paper is to investigate the performance of acoustic emission (AE) detection technology applied in damage identification of large-scale, complex-layup carbon fiber-reinforced polymer (CFRP) components. Two sets of CFRP tubes were designed and subjected to full-scale axial compression tests. The collected AE signals were clustered using pattern recognition techniques. A total of six algorithms—k-means, hierarchical, self-organizing mapping (SOM) + k-means, principal component analysis (PCA) + k-means, SOM + hierarchical, and PCA + hierarchical—were compared in terms of their clustering efficacy. The results illustrated that PCA + k-means has the best performance in clustering. Four damage mechanisms—matrix cracking, fiber-matrix debonding, delamination, and fiber failure—can be efficiently identified. By analyzing the typical parameters of AE signals based on the clustering results, it was determined that peak frequency and energy are the most effective for damage identification. The four damage types were characterized by frequency bands of 0-50 kHz (matrix cracking), 75-125 kHz (delamination), and 150-250 kHz (debonding), and energy greater than 104 μvolt-sec (fiber failure). Using the AE technique with a suitable clustering method is an effective tool for the health monitoring of composite structures.

本文的目的是研究声发射(AE)检测技术在大型复合碳纤维增强聚合物(CFRP)构件损伤识别中的应用性能。设计了两组CFRP管,并进行了全尺寸轴压试验。利用模式识别技术对采集到的声发射信号进行聚类。对k-means、分层自组织映射(SOM) + k-means、主成分分析(PCA) + k-means、SOM + 分层和PCA + 分层这六种算法的聚类效果进行了比较。结果表明,PCA + k-means聚类效果最好。四种损伤机制-基体开裂,纤维-基体脱粘,分层和纤维破坏-可以有效地识别。基于聚类结果对声发射信号的典型参数进行分析,确定峰值频率和能量是最有效的损伤识别参数。4种损伤类型的频带分别为0 ~ 50 kHz(基体开裂)、75 ~ 125 kHz(分层)和150 ~ 250 kHz(脱粘),能量均大于104 μv -sec(光纤失效)。将声发射技术与合适的聚类方法相结合,是复合材料结构健康监测的有效工具。


Behaviour and Design of Steel Beams with Unstiffened and Stiffened Rectangular Web Openings

Zhaoyu Xu, Genshu Tong, Lei Zhang, Bingzhe Liu, Yilin Huang, Tao Ren

doi:10.1016/j.tws.2025.113713

未加筋和加筋矩形腹板开口钢梁的性能与设计

The structural behaviour and ultimate resistance of steel beams with unstiffened and longitudinally stiffened web openings are investigated in this study. Three-point bending tests were conducted on seven simply supported steel beams with different construction forms. Finite element models were developed and validated against the experimental results. A comprehensive parametric study was subsequently performed to examine the effects of web opening details, the cross-sectional area of longitudinal stiffeners, and their anchorage length on the ultimate resistance. The upper limit of the stiffener cross-sectional area contributing to the Vierendeel bending resistance, as well as the minimum required anchorage length are discussed. The experimental and numerical results were employed to evaluate the accuracy of AISC Design Guide 2 and EN1993-1-13. The comparisons indicate that the AISC Design Guide 2 provides reasonable accuracy for steel beams with unstiffened web openings, whereas the deviation increases when applied to stiffened web openings. Conversely, EN1993-1-13 underestimates the resistance of steel beams with unstiffened web openings, whilst demonstrates good accuracy for stiffened web openings. Based on EN1993-1-13, improved design methods are proposed, demonstrating good accuracy for both configurations.

本文研究了无加劲和纵向加劲腹板开口的钢梁的结构性能和极限阻力。对7根不同结构形式的简支钢梁进行了三点弯曲试验。建立了有限元模型,并对实验结果进行了验证。随后进行了一项全面的参数研究,以检查腹板开口细节,纵向加强筋的横截面积及其锚固长度对最终阻力的影响。讨论了增强筋横截面积的上限,以及最小要求的锚固长度。采用试验和数值结果对AISC设计指南2和EN1993-1-13的精度进行了评价。比较表明,AISC设计指南2对未加筋腹板开口的钢梁提供了合理的精度,而加筋腹板开口的偏差增大。相反,EN1993-1-13低估了带有未加劲腹板开口的钢梁的阻力,同时对加劲腹板开口显示了良好的准确性。在EN1993-1-13的基础上,提出了改进的设计方法,两种结构都具有良好的精度。


From Nature to Engineering: The Evolutionary Journey of Bio-Inspired Energy Absorbers Across Diverse Loading Conditions

Alireza Baratian Sani Devin, Ali Keshavarzi, Amir Arsalan Hemami, Amin Feyz Bashipoor, Hamed Saeidi Googarchin

doi:10.1016/j.tws.2025.113684

从自然到工程:生物能量吸收器在不同负载条件下的进化之旅

This review paper traces the evolution of bio-inspired energy absorbers, spotlighting their design advancements and performance under axial, lateral, and three-point bending loading scenarios. Inspired by nature’s resilient structures, such as animal bones, plant stems, and microstructural systems engineers have crafted innovative geometries that excel in energy absorption, weight efficiency, and adaptability to complex mechanical demands. This study categorizes these absorbers by their biological origins and loading conditions, offering a detailed analysis of design strategies, fabrication techniques, and performance metrics like specific energy absorption (SEA) and crash force efficiency (CFE). A comparative evaluation reveals recurring bio-inspired models, such as those derived from Euplectella aspergillum, beetle elytra, bone, and bamboo, emphasizing their consistent effectiveness across loading types. Integrating advanced materials, including composites and adhesive bonding, with cutting-edge manufacturing methods like additive manufacturing, this review bridges theoretical insights with practical applications, charting a path for next-generation energy absorbers that promise enhanced safety and sustainability in engineering domains.

本文回顾了仿生吸能器的发展历程,重点介绍了它们在轴向、横向和三点弯曲载荷下的设计进展和性能。受自然弹性结构(如动物骨骼、植物茎和微结构系统)的启发,工程师们精心设计了创新的几何形状,这些几何形状在能量吸收、重量效率和对复杂机械需求的适应性方面表现出色。本研究根据其生物来源和负载条件对这些减振器进行了分类,并详细分析了设计策略、制造技术和性能指标,如比能吸收(SEA)和碰撞力效率(CFE)。比较评估揭示了反复出现的生物启发模型,例如来自曲霉Euplectella aspergillum,甲虫鞘翅,骨头和竹子的模型,强调了它们在不同负载类型下的一致性有效性。本综述将先进材料(包括复合材料和粘合剂粘合)与尖端制造方法(如增材制造)相结合,将理论见解与实际应用相结合,为下一代能量吸收剂的发展指明了道路,这些吸收剂有望提高工程领域的安全性和可持续性。


Static performance of S690 and S960 high strength steel CHS X-joints under brace axial tension: An experimental investigation considering welding heat input effects

Jia-Jun Zhang, Xiaoyi Lan

doi:10.1016/j.tws.2025.113705

考虑焊接热输入效应的S690和S960高强度钢CHS x型接头轴向拉伸静态性能试验研究

Revealing the structural performance of high strength steel (HSS) tubular joints is the prerequisite for safe and economical applications of HSS tubular structures. The welding heat input which can result in significant deterioration of material ductility and strengths in HSS heat-affected-zones (HAZ) is critical for HSS tubular joints. This study aims to investigate the static performance of HSS circular hollow section (CHS) X-joints under brace axial tension. A total of 14 full-scale S690 and S960 steel test specimens were tested to assess the effects of the steel grade, the welding heat input (0.97, 1.48 and 1.83 kJ/mm), the brace-to-chord outer diameter ratio (0.61 ≤ β ≤ 1.00) and the chord outer diameter-to-wall thickness ratio (28.3 ≤ 2γ ≤ 41.2). The deformation capacity and static strengths of test specimens were evaluated, and the suitability of the normal strength steel design rules of ISO 14346 and the HSS design provisions of EN 1993-1-8 for HSS CHS X-joints was assessed. The deformation capacity and static strengths of S960 steel joints decreased with increasing welding heat input, and such adverse effects were less significant for S690 steel counterparts. Elevating the β ratio reduced the deformation capacity, but increased the static strength. Increasing the 2γ ratio generally led to higher deformation capacity and static strengths. Substantial static strength improvement for the higher steel grade was observed, indicating the effective use of the HSS material strengths. The Eurocode and ISO design strengths, which were taken as the lower design strengths of chord plastification and chord punching shear, were considerably conservative, and became less conservative for S960 steel joints. The codified design provisions failed to accurately predict the failure mode of HSS joints, which can transit from chord plastification to chord punching shear for higher welding heat inputs and larger β ratios.

揭示高强钢管状节点的结构性能是高强钢管状结构安全、经济应用的前提。焊接热输入对高温钢管状接头至关重要,它会导致高温钢热影响区(HAZ)材料的塑性和强度显著下降。本文旨在研究支撑轴向拉伸作用下HSS圆形空心截面(CHS) x形节点的静力性能。对14个全尺寸S690和S960钢试件进行了试验,评估了钢级、焊接热输入(0.97、1.48和1.83 kJ/mm)、托弦外径比(0.61≤β≤1.00)和 弦弦外径与壁厚比(28.3≤2γ≤41.2)的影响。对试件的变形能力和静强度进行了评定,并对ISO 14346标准强度钢设计规则和EN 1993-1-8高速钢设计规定对高速钢CHS x型接头的适用性进行了评定。S960钢接头的变形能力和静强度随着焊接热输入的增加而下降,而S690钢接头的这种不利影响不太明显。提高β比降低了材料的变形能力,但提高了材料的静强度。增大2γ比通常会提高材料的变形能力和静强度。观察到较高钢种的静态强度有显著提高,表明有效地利用了HSS材料的强度。欧洲规范和ISO设计强度作为弦形塑化和 弦形冲剪的较低设计强度较为保守,对S960钢节点的保守性有所降低。在较高的焊接热输入和较大的β比下,高强钢接头的破坏模式可由弦形塑化过渡到弦形冲剪。




来源:复合材料力学仿真Composites FEM
ACTMechanicalAdditiveSystemInspire复合材料碰撞非线性化学航空航天建筑增材焊接裂纹理论材料控制试验
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【新文速递】2025年6月18日复合材料SCI期刊最新文章

今日更新:Composite Structures 1 篇,Composites Part A: Applied Science and Manufacturing 6 篇,Composites Part B: Engineering 6 篇Composite StructuresA flutter reliability optimization approach for aerospace composite structures based on adaptive ensemble modelHuagang Lin, Hui Feng, Haizheng Song, Zhufeng Yue, Zhichun Yangdoi:10.1016/j.compstruct.2025.119402基于自适应系综模型的航空复合材料颤振可靠性优化方法Uncertain factors generally exist in aeroelasticity systems, and ignoring their impacts can potentially result in unexpected flutter failures. Additionally, the computational cost of integrating flutter reliability with optimization is significant, as it requires a large number of expensive model evaluations to estimate the failure probability for each distribution parameter. In this paper, a new decoupled flutter reliability optimization method based on adaptive ensemble model is proposed, which fully leverages the advantages of each surrogate model and no additional original model evaluation is required. Firstly, flutter modelling is presented for supersonic composite plate embedded in Shape Memory Alloys (SMA). Secondly, an ensemble model is proposed to estimate the Failure Probability Function (FPF) with enhancing accuracy and efficiency by assigning specific weights to each individual model. The flutter reliability optimization is then decoupled using the FPF. Finally, a highly nonlinear function is employed to demonstrate the validity and computational efficiency of the proposed method compared to DLMCRO, DROAK and DROAPCK method. Two numerical applications including composite plate with SMA and wing model with engine considering the reliability and deterministic optimization are discussed.气动弹性系统中普遍存在不确定因素,忽视不确定因素的影响可能会导致系统颤振失效。此外,将颤振可靠性与优化相结合的计算成本很高,因为它需要大量昂贵的模型评估来估计每个分布参数的失效概率。本文提出了一种基于自适应集成模型的颤振可靠性解耦优化方法,该方法充分利用了各个代理模型的优点,无需对原始模型进行评估。首先建立了嵌入形状记忆合金(SMA)的超声速复合材料板的颤振模型。其次,提出了一种集成模型,通过对单个模型赋予特定的权重,提高了失效概率函数估计的准确性和效率。然后使用FPF解耦颤振可靠性优化。最后,通过一个高度非线性函数与DLMCRO、DROAK和DROAPCK方法进行比较,验证了该方法的有效性和计算效率。讨论了考虑可靠性和确定性优化的复合材料板和带发动机的机翼模型两种数值应用。Composites Part A: Applied Science and ManufacturingMechanical characterisation of GF-PET composite manufactured via in-situ Solid-State Polymerisation routeO. Vetterli, R. Krüger, S. Hentzen, G.A. Pappas, P. Ermannidoi:10.1016/j.compositesa.2025.109073 原位固态聚合制备GF-PET复合材料的力学特性The work reported in this short communication focusses on the impact of solid-state polymerisation (SSP) of glass fibre-poly(ethylene terephthalate) (GF-PET) composites, on polymer’s, interface’s, and eventually composite’s performance characterized through transverse tensile testing. Comparison with a state-of-the-art film stacking process revealed that similar, but also improved mechanical performance can be achieved by composites produced via the in-situ (i.e., at composite lamina level) SSP method. When the polymer is reacted at long intervals to achieve high molecular weights in-situ, a robust matrix-fibre interface is apparently formed, yielding fully cohesive failure of the composite (on fully desized fibres), while the improved polymer’s ductility enhances further the transverse performance. Composite’s ultimate transverse tensile strength saturation was found at a PET intrinsic viscosity of 0.82 dL/g, with values of ∼ 60 MPa, and ultimate strain of ∼ 0 . 82 % , with the latter to show a slight increase when the intrinsic viscosity reached 0.95 dL/g, through even longer SSP times. Thus, the prevalent challenges in thermoplastic reinforced composites, namely high processing viscosity and a weak matrix-fibre interface, are effectively addressed by the developed in-situ SSP route.在这篇简短的文章中报道的工作重点是玻璃纤维-聚对苯二甲酸乙二醇酯(GF-PET)复合材料的固态聚合(SSP)对聚合物、界面以及最终复合材料性能的影响,这些性能通过横向拉伸测试来表征。与最先进的薄膜堆积工艺相比,通过原位(即复合材料层)SSP方法生产的复合材料可以获得类似的力学性能,但力学性能也有所提高。当聚合物经过长时间的原位反应以获得高分子量时,显然会形成坚固的基质-纤维界面,导致复合材料(在完全粒径化的纤维上)完全内聚失效,而改进的聚合物的延展性进一步增强了横向性能。在PET特性粘度为0.82 dL/g时,复合材料的极限横向抗拉强度饱和值为~ 60 MPa,极限应变为~ 0。82%,当特性粘度达到0.95 dL/g时,后者通过更长的SSP时间略有增加。因此,热塑性增强复合材料的普遍挑战,即高加工粘度和弱基质-纤维界面,通过开发的原位SSP路线有效地解决了。A synergetic approach to enhancing mechanical properties of trace TiB2 particles reinforced AZ91D composites through α-Mg grain refinement and β-Mg17Al12 manipulationZelong Du, Xueqiang Yang, Qing Wang, Hangze Wu, Kai Zhao, Lei Liu, Zongning Chen, Zhirou Zhang, Enyu Guo, Huijun Kang, Tongmin Wangdoi:10.1016/j.compositesa.2025.109114α-Mg晶粒细化和β-Mg17Al12处理协同提高微量TiB2颗粒增强AZ91D复合材料力学性能Cast AZ91D magnesium alloys are plagued by coarse α-Mg grains and continuous β-Mg17Al12 phases that compromise mechanical performance. This work proposes a TiB2 particle-reinforced AZ91D composite strategy that simultaneously addresses both challenges through interfacial engineering. Introducing trace 0.3 wt.% TiB2 particles into the AZ91D alloy enables refinement via coupled heterogeneous nucleation and growth restriction effects. The identified crystallographic orientation relationship ([112¯0]Mg//[112¯0]TiB2, and (011¯0)Mg//(0001)TiB2) confirms effective α-Mg nucleation on TiB2 interfaces, reducing grain size by 64.4% to 68.2 μm. Concurrently, the β-Mg17Al12 phase morphology transitions from a typical continuous network to a dispersed small block or spherical structure through grain boundary pinning effects enabled by the refined microstructure. The yield strength, ultimate tensile strength, and elongation of AZ91D with 0.3 wt.% TiB2 particles are 129.2 MPa, 247.0 MPa, and 8.5%, respectively, which are increased by 9.1%, 26.3%, and 63.4% compared to the particle-free AZ91D alloy. This interfacial design strategy not only deciphers the particle–matrix interaction mechanisms in Mg-based composites but also provides insight into the development of refiners for cast Mg alloys.AZ91D 镁合金存在粗大的α-Mg 晶粒和连续的β-Mg17Al12 相,这严重影响了其机械性能。本研究提出了一种通过界面工程引入 0.3 重量%的 TiB2 颗粒增强 AZ91D 复合材料的策略,以同时解决这两个问题。微量的 0.3 重量% TiB2 颗粒的引入通过异质形核和生长限制的耦合作用实现了细化。所确定的晶体学取向关系([112¯0]Mg//[112¯0]TiB2,以及 (011¯0)Mg//(0001)TiB2)证实了α-Mg 在 TiB2 界面的有效形核,使晶粒尺寸减小了 64.4%至 68.2 微米。同时,由于细化后的微观结构产生的晶界钉扎效应,β-Mg17Al12 相的形态从典型的连续网络转变为分散的小块状或球状结构。添加 0.3 重量% TiB2 颗粒的 AZ91D 合金的屈服强度、抗拉强度和伸长率分别为 129.2 MPa、247.0 MPa 和 8.5%,分别比不含颗粒的 AZ91D 合金提高了 9.1%、26.3%和 63.4%。这种界面设计策略不仅揭示了镁基复合材料中颗粒与基体的相互作用机制,还为铸造镁合金细化剂的开发提供了思路。In-situ tailored repair of thermoplastic composites by overprinting of continuous carbon fibre reinforced polymer filamentsYahui Lyu, Aonan Li, Jiang Wu, Haoqi Zhang, Dongmin Yangdoi:10.1016/j.compositesa.2025.109117连续碳纤维增强聚合物长丝叠印热塑性复合材料的原位定制修复This study proposes an efficient and convenient in-situ repair approach for damaged thermoplastic composites by 3D overprinting. Continuous carbon fibre reinforced polyphenylene sulphide (CCF/PPS) filament was employed to overprint repair patches onto conventionally manufactured woven polyamide 6 (PA6) laminates. The process window was optimised through thermal analysis of the target polymers, with a temperature range spanning from the melting point of PA6 (216.8°C) to the crystallisation point of PPS (227.6°C). A nominated interface temperature of 220 °C was evidenced as the most effective, raising the tensile strength of repaired specimens to 205.9 MPa, an improvement of 35 % compared to open-hole laminates and a recovery of nearly 50 % of the strength lost relative to undamaged specimens. Additionally, bio-inspired spider web printing paths were tailored for static indention loading, restoring 94 % of the original laminate strength while reducing material usage by 67 % compared to conventional unidirectional patches. This novel overprinting approach offers a highly efficient and flexible solution for repairing damaged thermoplastic structures.本研究提出了一种高效、便捷的热塑性复合材料三维叠印原位修复方法。采用连续碳纤维增强聚苯硫醚(CCF/PPS)长丝将修复贴片套印到传统制造的编织聚酰胺6 (PA6)层压板上。通过对目标聚合物的热分析,优化了工艺窗口,温度范围从PA6的熔点(216.8°C)到PPS的结晶点(227.6°C)。220 °C的指定界面温度被证明是最有效的,将修复后的试样的抗拉强度提高到205.9 MPa,与裸眼层合板相比提高了35% %,相对于未损伤的试样,恢复了近50% %的强度损失。此外,仿生蜘蛛网打印路径是为静态压痕负载量身定制的,与传统的单向贴片相比,恢复了94 %的原始层压板强度,同时减少了67 %的材料使用量。这种新颖的叠印方法为修复受损热塑性塑料结构提供了高效、灵活的解决方案。DLfd-based inverse identification for heterogeneous composite properties under large-scale missing measurements with uncertainty quantificationYizhe Liu, Kuijian Yang, Yue Mei, Yuli Chen, Bin Dingdoi:10.1016/j.compositesa.2025.109123基于dlfd的不确定度定量非均质复合材料性能反演The inverse identification methods of heterogeneous mechanical properties from measured displacements/strains play a critical role in various engineering fields, ranging from aerospace to medical diagnostics. However, the commonly presence of large-scale measurement missingness significantly exacerbates the ill-posedness of the inverse problem. This dual challenge not only imposes critical limitations on the solution accuracy of conventional methods, but also creates growing requirements of effective uncertainty quantifications for the identification results. In this paper, a novel deep learning in frequency domain (DLfd)-based inverse identification framework is proposed to resolve large-scale and arbitrary distributed measurement missing scenarios. The framework transforms the inferred variables from high-dimensional discretized elastic properties to reduced missing displacement/strain components. This dimensionality reduction process effectively mitigates the challenges in solving the inverse problem and, most importantly, enables uncertainty quantification through the Bayesian inference method. Results demonstrate that even with more than 15% missing data, the L 1-error remains as low as 3.846%, and two standard deviation confidence intervals effectively encompass the ground truth, ensuring a reliable evaluation. Furthermore, the identification method is validated on phantom experiment data, successfully reconstructing both the position and shape of the inclusion, confirming the applicability of our framework in practical circumstances.从测量位移/应变反演非均质力学性能的方法在从航空航天到医学诊断等各个工程领域发挥着关键作用。然而,普遍存在的大规模测量缺失极大地加剧了逆问题的不适定性。这一双重挑战不仅严重限制了传统方法的求解精度,而且对鉴定结果的有效不确定度量化提出了越来越高的要求。本文提出了一种新的基于频域深度学习(DLfd)的反辨识框架,以解决大规模、任意分布的测量缺失场景。该框架将推断变量从高维离散弹性属性转换为减少缺失的位移/应变分量。这种降维过程有效地缓解了求解逆问题的挑战,最重要的是,可以通过贝叶斯推理方法对不确定性进行量化。结果表明,即使有超过15%的数据缺失,L 1-error保持在3.846%的低水平,两个标准差置信区间有效地包含了地面真实值,确保了可靠的评估。此外,在模拟实验数据上验证了识别方法,成功地重建了包裹体的位置和形状,验证了我们的框架在实际情况下的适用性。Decoding of contact number among carbon nanofibers in polymer composites: A new insight to govern electron transfer through tunneling zonesYasser Zare, Muhammad Naqvi, Kyong Yop Rheedoi:10.1016/j.compositesa.2025.109124聚合物复合材料中碳纳米纤维的接触数解码:通过隧道区控制电子转移的新见解The contact number between carbon nanofibers (CNFs) predominantly dictates the conductivity of composites; however, the specific parameters influencing the contact number remain unclear. In this paper, an equation is introduced to estimate the average contact number in CNF-filled samples (PCNFs), incorporating novel factors such as CNF concentration, percolation onset, CNF dimensions, curliness, interphase depth, network fraction, and tunneling characteristics (both distance and width). The contact number is computed and analyzed across various real-world samples. Furthermore, the proposed equation is validated by examining the effects of all relevant factors on the contact number. Notably, the contact number approaches zero when the tunneling diameter (d) is less than 7.5 nm or the tunneling distance (λ) exceeds 5.6 nm, but reaches a maximum of 250 at d = 40 nm and λ = 1 nm. This indicates that shorter tunneling distance and bigger contact diameter enhance the contact number. Additionally, the highest contact number of 76 occurs by a CNF radius (R) of 40 nm, while R = 100 nm combined with a CNF length of 30 μm drastically reduce the contact number to zero. Consequently, thinner and longer CNFs provide a higher contact number. Moreover, a lower percolation onset, thicker interphase, reduced CNF waviness, and greater network fraction further contribute to an increase in the contact number improving the PCNF conductivity.碳纳米纤维(CNFs)之间的接触数主要决定了复合材料的导电性;但是,影响联系号码的具体参数仍不清楚。在本文中,引入了一个方程来估计CNF填充样品(pcnf)的平均接触数,该方程结合了诸如CNF浓度、渗透开始、CNF尺寸、卷曲度、界面深度、网络分数和隧道特征(包括距离和宽度)等新因素。通过各种真实世界的样本计算和分析联系号码。此外,通过检查所有相关因素对联系号码的影响,验证了所提出的方程。值得注意的是,当隧穿直径(d)小于7.5 nm或隧穿距离(λ)大于5.6 nm时,接触数趋于零,而当d = 40 nm和λ = 1 nm时,接触数达到最大值250。这说明越短的隧道距离和越大的接触直径会增加接触数。此外,当CNF半径(R)为40 nm时,接触数最高为76,而R = 100 nm加上CNF长度为30 μm时,接触数大幅减少至零。因此,更薄和更长的cnf提供更高的接触数。此外,较低的渗透起始时间、较厚的界面相、较低的CNF波纹度和较大的网络分数进一步有助于增加接触数,从而提高PCNF的电导率。Composites Part B: EngineeringElastomer-modified perfluorocyclobutyl polymer/SiO2 composites for corrosion-resistant coatingsMark Rigel R. Ali, Reymark D. Maalihan, Eugene B. Caldonadoi:10.1016/j.compositesb.2025.112727 弹性体改性全氟环丁基聚合物/SiO2复合材料耐腐蚀涂层This study investigates the development of elastomer-modified perfluorocyclobutyl (E-PFCB) thermosetting composites containing polydimethylsiloxane (PDMS)-modified silica as nanofiller and exhibiting enhanced corrosion protection. Electrochemical impedance spectroscopy (EIS) results revealed that the incorporation of silica significantly improved the composite's corrosion resistance, with an impedance modulus (|Z|0.1 Hz) for the PFCB/silica composite containing 5% silica remaining above 106 Ω cm2 even over 30 d of immersion in a 3.5 wt% NaCl solution. This demonstrates the composite's superior ability to resist water uptake and electrolyte penetration. Potentiodynamic polarization scans showed a notable shift in corrosion potential (ECORR) from -700.2 mV for the unfilled E-PFCB to -101.1 mV for the 5% silica composite, indicating lowered tendency for corrosion. Mechanical testing further confirmed the improvements in the composite's properties, with hardness values increasing as silica loading increased. The 5% silica composite showed the highest hardness, reflecting the enhanced durability imparted by the silica particles. Thermomechanical analysis revealed a shift in the glass transition temperature (Tg) from 308 °C for the unfilled E-PFCB to 330 °C upon the addition of 5% silica. In addition, water contact angle measurements confirmed the hydrophobic nature of the composites, with contact angles consistently above 90°, further limiting water interaction and corrosion risk. Hence, the use of PDMS-modified silica as a nanofiller in crosslinked E-PFCB composites significantly enhances both corrosion resistance and thermomechanical properties, making these composites suitable for applications in harsh environments. These findings open up an opportunity for the development of new and advanced protective coatings for many practical applications.本研究研究了弹性体改性全氟环丁基(E-PFCB)热固性复合材料的发展,该复合材料含有聚二甲基硅氧烷(PDMS)改性二氧化硅作为纳米填料,并具有增强的防腐性能。电化学阻抗谱(EIS)结果表明,二氧化硅的掺入显著提高了复合材料的耐腐蚀性,含有5%二氧化硅的PFCB/二氧化硅复合材料在3.5 wt% NaCl溶液中浸泡30 d后,阻抗模量(|Z|0.1 Hz)仍高于106 Ω cm2。这表明复合材料具有优异的抗吸水和抗电解质渗透能力。动电位极化扫描显示,腐蚀电位(ECORR)从未填充的E-PFCB的- 7002 mV显著变化到5%二氧化硅复合材料的-101.1 mV,表明腐蚀倾向降低。力学测试进一步证实了复合材料性能的改善,硬度值随着二氧化硅载荷的增加而增加。5%二氧化硅复合材料的硬度最高,反映了二氧化硅颗粒增强的耐久性。热力学分析表明,加入5%二氧化硅后,未填充的E-PFCB的玻璃化转变温度(Tg)从308°C转变为330°C。此外,水接触角测量证实了复合材料的疏水性,接触角始终大于90°,进一步限制了水的相互作用和腐蚀风险。因此,在交联E-PFCB复合材料中使用pdms改性二氧化硅作为纳米填料,可显著提高其耐腐蚀性和热机械性能,使这些复合材料适用于恶劣环境。这些发现为许多实际应用开发新的和先进的保护涂层开辟了一个机会。Impact Efficacy of Sandwich Structures with Additively Manufactured Skins and Elastomeric Foam CoresSean Eckstein, George Youssefdoi:10.1016/j.compositesb.2025.112728增材制造外皮和弹性泡沫芯夹层结构的冲击性能Sandwich structures are ubiquitous in various applications due to their superior specific properties, attracting assiduous research under a broad range of loading conditions. Introducing additive manufacturing (3D printing) of composite skins and considering novel elastomeric core materials necessitate exploring the process-property interrelationship with emphasis on impact loading. Therefore, this research study aims to elucidate the impact efficacy of additively manufactured sandwich structures, hinging on 3D-printed skins using continuous carbon fiber polymer matrix composites. The 3D-printed skins are adhered to polyurea foam cores with superior impact efficacy and remarkable recoverability. One sample set was subjected to low-velocity impacts using an instrumented drop tower at 4.43 m/s, and another separate set was submitted to moderate-velocity impacts using a small-scale shock tube at 15 m/s. All mechanical testing was accompanied by high-speed digital image correlation (DIC) to elucidate the whole field kinematic variables. The specimens were impacted under various testing parameters, including the size of the hemispherical impactor, sample configuration, mounting plate configuration, and impact velocity, to probe their dynamic behavior. The impact and deformation characteristics, including force-time, axial strain-time, and dynamic and permanent back-surface displacement signatures, were deduced from a high-fidelity force sensor, high-speed and high-resolution DIC, and a laser displacement sensor, and thoroughly analyzed to understand the efficacy of the newly designed sandwich structures. Reconstructive optical microscopy revealed the damage and failure that the structures endured. Across all sample configurations and testing parameters, the structures yielded an energy absorption of ∼91% of the input impact energy, exemplifying impact mitigation capabilities ideal for protective sports gear and structural components in aerospace, automotive, and defense applications.夹层结构由于其优越的特殊性能在各种应用中无处不在,在广泛的载荷条件下引起了人们的不懈研究。引入增材制造(3D打印)复合材料蒙皮,并考虑新型弹性体芯材,需要探索工艺性能之间的相互关系,重点是冲击载荷。因此,本研究旨在阐明增材制造的三明治结构,铰接在3d打印皮肤上使用连续碳纤维聚合物基复合材料的冲击效果。3d打印皮肤粘附在聚脲泡沫芯上,具有优异的冲击效能和显著的可恢复性。其中一组样本以4.43米/秒的速度使用仪器降落塔进行低速冲击,另一组样本则以15米/秒的速度使用小型激波管进行中速冲击。所有力学测试都伴随着高速数字图像相关(DIC)来阐明整个场的运动学变量。在半球形冲击器的尺寸、试样结构、安装板结构和冲击速度等参数下对试样进行冲击,探讨其动力学行为。利用高保真力传感器、高速高分辨率DIC和激光位移传感器,分析了夹层结构的冲击和变形特性,包括力时间、轴向应变时间、动态和永久后表面位移特征,并对其进行了深入分析,以了解新设计的夹层结构的有效性。重建光学显微镜显示了结构所承受的损伤和破坏。在所有样品配置和测试参数中,结构产生的能量吸收为输入冲击能量的91%,证明了冲击缓解能力是航空航天,汽车和国防应用中防护运动装备和结构部件的理想选择。Effects of Axial Load on Torsional Fatigue of 3D Braided Carbon Fiber Composites: Mechanisms and Life PredictionJikang Li, Zheng Liu, Yuanwen Liu, Zhe Zhang, Xu Chendoi:10.1016/j.compositesb.2025.112732 轴向载荷对三维编织碳纤维复合材料扭转疲劳的影响:机理与寿命预测Three dimensional braided carbon fiber reinforced epoxy composites are gradually replacing traditional materials in transmission components. This study experimentally investigates the influence of axial loads on torsional fatigue damage evolution and lifetime by integrating three dimensional digital image correlation, acoustic emission monitoring, and micro-computed tomography analysis. A fatigue life prediction model incorporating axial load effects is subsequently established. Results indicate that axial loads significantly modify the torsional fatigue behavior of 3D braided composites by redistributing local strain and altering damage progression. Under 0 MPa axial load, the material exhibited a fatigue life of 2787 cycles. Compressive axial loading (-40 MPa) reduced torsional fatigue life by 47% compared to the no-axial-load condition, accelerating stiffness deterioration. In contrast, tensile axial loading (40 MPa) extended the fatigue life to 5007 cycles by suppressing interface debonding propagation. DIC analysis revealed that compressive loading induced a three-stage strain accumulation in resin-rich regions. Tensile loading maintained strain field stability through stress redistribution. Combined AE and Micro-CT analysis demonstrated that compressive loading increased the matrix cracking proportion to 84%, expanded post-failure crack volume by 38%, and formed spiral divergent damage zones. Tensile loading constrained the damage zone width to 7.6 mm and reduced the interface debonding energy proportion. Finally, a multiaxial fatigue life prediction model accounting for mean stress effects induced by axial loads was developed based on microscopic damage mechanisms. The model successfully addresses combined axial-torsional loading effects in 3D braided composites. Experimental validation confirmed that all predicted results fell within the two-fold scatter band.三维编织碳纤维增强环氧复合材料正在逐步取代传统的传动部件材料。通过三维数字图像相关、声发射监测和微计算机断层扫描分析,研究轴向载荷对扭转疲劳损伤演化和寿命的影响。建立了考虑轴向载荷影响的疲劳寿命预测模型。结果表明,轴向载荷通过重新分配局部应变和改变损伤进程,显著改变了三维编织复合材料的扭转疲劳行为。在0 MPa轴向载荷下,材料的疲劳寿命达到2787次。与无轴向载荷相比,轴向压缩载荷(-40 MPa)使扭转疲劳寿命降低了47%,加速了刚度的退化。相反,拉伸轴向加载(40 MPa)通过抑制界面脱粘扩展,使疲劳寿命延长至5007次。DIC分析显示,压缩加载在富树脂区诱发了三阶段应变积累。拉伸载荷通过应力重分布维持应变场稳定。AE和Micro-CT联合分析表明,压缩载荷使基体开裂比例增加到84%,破坏后裂纹体积扩大了38%,并形成螺旋形发散损伤区。拉伸载荷使损伤区宽度限制在7.6 mm,降低了界面脱粘能比例。最后,基于细观损伤机理,建立了考虑轴向载荷平均应力效应的多轴疲劳寿命预测模型。该模型成功地解决了三维编织复合材料的轴扭复合载荷效应。实验验证证实,所有预测结果都落在两倍散射带内。A new equivalent crack length technique for mode I fracture of adhesively bonded jointsAli Shivaie Kojouri, Javane Karami, Jialiang Fan, Akash Sharma, Anastasios P. Vassilopoulos, Veronique Michaud, Wim Van Paepegem, Danny Van Hemelrijck, Kalliopi-Artemi Kalteremidoudoi:10.1016/j.compositesb.2025.112733黏合接头I型断裂的等效裂纹长度新技术The current investigation introduces the concepts of the equivalent crack length approach for thin and thick adhesive joints. Its applicability is assessed for adhesively bonded composite and steel joints with a bondline thickness ranging from 0.4mm to 10 mm. To achieve this objective, the equivalent crack length method is formulated utilizing a beam on elastic foundation model. A series of experiments were performed utilizing various loading rates and geometries, and the energy release rate of the thick adhesive joints was determined through beam on elastic foundation model using the crack length values obtained both experimentally and through the equivalent crack length technique. In general, the energy release rate calculated using the equivalent crack length approach and crack length measured experimentally yield comparable results for all tested specimens. For side-grooved specimens with steady crack propagation, the average calculation error of the energy release rate obtained from the experimentally measured crack length experimentally and the equivalent crack length approach is less than seven and six percent for low and high loading rates, respectively. The proposed equivalent crack length method facilitates the experimental fracture characterization of adhesive joints since it eliminates the need for tedious crack length measurements during the test.本研究引入了薄厚粘接等效裂缝长度法的概念。评估其适用于粘合线厚度为0.4mm ~ 10 mm的复合材料和钢连接。为实现这一目标,采用弹性地基梁模型,建立了等效裂缝长度法。在不同加载速率和几何形状下进行了一系列试验,利用实验和等效裂缝长度技术得到的裂缝长度值,确定了弹性基础模型上的厚粘接节点的能量释放率。一般来说,用等效裂纹长度法计算的能量释放率和实验测量的裂纹长度对所有试件的结果都是相当的。对于裂纹扩展稳定的边槽试件,在低加载率和高加载率条件下,采用实验测量裂纹长度法和等效裂纹长度法计算能量释放率的平均误差分别小于7%和6%。所提出的等效裂缝长度方法消除了测试过程中繁琐的裂缝长度测量,有助于粘结接头断裂的实验表征。Enhanced aramid fiber epoxy resin composites insulation properties via π-π stacking driven ZnONW heterojunction growth to reconstruct aramid fiber surfaceGuowei Xia, Jun Xie, Bobin Xu, Xiaoyu Shi, Ping Huang, Yan Li, Qing Xiedoi:10.1016/j.compositesb.2025.112729通过π-π堆叠驱动ZnONW异质结生长重建芳纶纤维表面,增强芳纶纤维环氧树脂复合材料的绝缘性能The Gas-insulated switchgear (GIS) is the core component in the development of China’s new ultra-high voltage power system. Its key part, the insulation pull rod, needs to withstand substantial mechanical loads and impact voltages. The poor compatibility between aramid fiber and epoxy resin is the key problem that affects the insulation performance of pull rods. This paper proposes a method to reconstruct the surface of aramid fibers by utilizing the π-π stacking of iron phthalocyanine (FePc) and the heterojunction growth of zinc oxide nanowires (ZnONW). This approach roughens the fiber surface and improves compatibility, effectively enhancing the insulation performance of aramid fiber-epoxy resin composites. The characterization techniques such as ultraviolet photoelectron spectroscopy (UPS) confirm the π-π stacking effect of FePc and its formation of a heterojunction with ZnO. The insulation performance tests indicate that with a growth concentration of 100 mM and a growth time of 2 h, the aramid fiber-epoxy resin composite exhibits optimal insulation properties. Under these conditions, the breakdown voltage increased by 73.02%, and the breakdown electric field strength improved by 72.13%. Molecular dynamics (MD) simulations and density functional theory (DFT) analyses reveal the π-π stacking process and the mechanisms behind the enhanced insulation properties.气体绝缘开关柜(GIS)是中国新型超高压电力系统发展的核心部件。它的关键部分,绝缘拉杆,需要承受大量的机械负荷和冲击电压。芳纶纤维与环氧树脂相容性差是影响拉杆绝缘性能的关键问题。本文提出了一种利用酞菁铁(FePc)的π-π堆叠和氧化锌纳米线(ZnONW)的异质结生长来重建芳纶纤维表面的方法。这种方法使纤维表面变得粗糙,提高了相容性,有效地提高了芳纶纤维-环氧树脂复合材料的绝缘性能。紫外光电子能谱(UPS)等表征技术证实了FePc的π-π堆积效应及其与ZnO形成异质结。绝缘性能试验表明,当生长浓度为100 mM,生长时间为2 h时,芳纶纤维-环氧树脂复合材料的绝缘性能最佳。在此条件下,击穿电压提高了73.02%,击穿电场强度提高了72.13%。分子动力学(MD)模拟和密度泛函理论(DFT)分析揭示了π-π堆积过程和增强绝缘性能背后的机制。来源:复合材料力学仿真Composites FEM

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