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【新文速递】2025年11月16日复合材料SCI期刊最新文章

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今日更新:Composite Structures 5 篇,Composites Part A: Applied Science and Manufacturing 1 篇,Composites Part B: Engineering 1 篇,Composites Science and Technology 1 篇

Composite Structures

Linear and nonlinear an alysis of functionally graded material shell structures with and without cutout under thermo-mechanical loadings: a critical review

Vignesh Palani, Ashirbad Swain

doi:10.1016/j.compstruct.2025.119850

热机械载荷下带和不带切口的功能梯度材料外壳结构的线性和非线性分析:综述

This article reviews the linear and nonlinear behaviours of functionally graded (FG) shell structures (closed geometric shells, panels, and plates) with and without cutouts and subjected to thermo-mechanical loadings, including porosity effects. The literature review focused on the past and present study of linear and nonlinear responses (static, vibration, and transient) of functionally graded material (FGM) shell structures, with a discussion of important points. Further, this review made a discussion on the cutout parameters of shell structures such as shape, size, position, and orientation of the cutout along with important points. This review report encompasses research trends from the past decade, highlighting notable previous works and emphasising the significant advancements made by various researchers in this area. Finally, this review summarises the knowledge gap between the past and recent works and helps researchers who want to develop their work in the field of FGM.

本文回顾了功能梯度(FG)壳结构(封闭的几何壳、板和板)的线性和非线性行为,包括孔隙率效应,有和没有切口,并受到热机械载荷。本文综述了功能梯度材料(FGM)壳结构的线性和非线性响应(静态、振动和瞬态)的过去和现在的研究,并对要点进行了讨论。此外,本文还对壳体结构的开孔参数,如开孔的形状、尺寸、位置和方向等进行了讨论。这份综述报告涵盖了过去十年的研究趋势,突出了以前值得注意的工作,并强调了该领域各种研究人员取得的重大进展。最后,本文总结了过去和最近工作之间的知识差距,并为希望在女性生殖器切割领域开展工作的研究人员提供了帮助。


Fatigue bond behavior between basalt fiber reinforced polymer bars and steel fiber reinforced concrete

Ming Zhou, Xiongjun He, Huayi Wang, Bingyan Wei, Zhiyi Tang

doi:10.1016/j.compstruct.2025.119812

玄武岩纤维增强聚合物棒与钢纤维增强混凝土的疲劳粘结性能

This study involved 36 sets of basalt fiber-reinforced polymer (BFRP) bar and steel fiber-reinforced concrete (SFRC) composite specimens to investigate the impact of steel fiber content (VSF) on interface fatigue bond properties through axial pull-out fatigue tests. The findings indicate that both VSF and stress level (S) play significant roles in bond-slip behavior and fatigue life. The predominant failure mode observed in the specimens was BFRP bar pull-out, with the pull-out surface morphology varying according to the amplitude of the applied load. It was observed that the interfacial bond strength and fatigue life improve with an increase in VSF. Specifically, the fatigue life demonstrates notable enhancements of 215.44% and 334.72% when VSF is increased to 0.5% and 1.0%, respectively. Furthermore, a fatigue life prediction model integrating bond stiffness and slip distance was formulated based on the experimental data. Additionally, an interface damage model was proposed, utilizing cumulative slip strain as the variable for damage evolution.

本研究通过轴向拔出疲劳试验,对 36 组玄武岩纤维增强聚合物(BFRP)筋和钢纤维增强混凝土(SFRC)复合试件进行了研究,以探究钢纤维含量(VSF)对界面疲劳粘结性能的影响。研究结果表明,VSF 和应力水平(S)对粘结滑移行为和疲劳寿命均有显著影响。试件中观察到的主要破坏模式为 BFRP 筋拔出,拔出面的形态随施加载荷幅值的变化而变化。研究发现,界面粘结强度和疲劳寿命随 VSF 的增加而提高。具体而言,当 VSF 分别增加到 0.5% 和 1.0% 时,疲劳寿命分别显著提高了 215.44% 和 334.72%。此外,基于实验数据建立了结合粘结刚度和滑移距离的疲劳寿命预测模型。同时,提出了一个界面损伤模型,以累积滑移应变作为损伤演化的变量。


Thermal insulation performance of high-silica/phenolic composites: Experimental and numerical study

Yu Li, Chunjian Mao, Fan Wu, Caijun Xue, Chao Zhang

doi:10.1016/j.compstruct.2025.119855

高硅/酚醛复合材料的保温性能:实验与数值研究

High-temperature ablative thermal protection technology is a critical strategy for addressing the aerodynamic thermal challenges encountered by hypersonic vehicles. Among various materials, high-silica/phenolic composites have attracted extensive attention due to their excellent ablation resistance and thermal insulation performance at high temperatures. In this study, high-temperature ablation experiments are conducted on high-silica/phenolic composites with different densities, and their thermal protection performance is evaluated under both heat flux density control and full-equation heat flux control loading conditions. The experimental results show that, under equivalent thermal loads, high-density high-silica/phenolic composites exhibit lower mass loss rates and superior thermal insulation performance. In addition, a heat transfer constitutive model for high-silica/phenolic composites is developed utilizing the UMATHT subroutine, and a corresponding computational model for ablative thermal response is proposed to predict the thermal protection performance. The predictive accuracy of the model is validated through comparison with the experimental data.

高温烧蚀热防护技术是解决高超声速飞行器气动热挑战的关键策略。在各种材料中,高硅/酚醛复合材料因其优异的耐烧蚀性能和高温绝热性能而受到广泛关注。本研究对不同密度的高硅/酚醛复合材料进行了高温烧蚀实验,并在热流密度控制和全方程热流密度控制加载条件下对其热防护性能进行了评价。实验结果表明,在等效热负荷下,高密度高硅/酚醛复合材料具有较低的质量损失率和较好的保温性能。此外,利用UMATHT子程序建立了高硅/酚醛复合材料的传热本构模型,并提出了相应的烧蚀热响应计算模型来预测热防护性能。通过与实验数据的对比,验证了模型的预测精度。


Toward intelligent regulation on the performance of piezoelectric PN junctions based on the strain engineering

Wanli Yang, Yuantai Hu

doi:10.1016/j.compstruct.2025.119856

基于应变工程的压电PN结性能智能调控研究

The mechanical regulation of piezoelectric semiconductor interfaces represents an emerging research frontier that integrates interactions among multiple physical fields, such as electrical, mechanical, thermal, and optical fields, with charge carriers. This review examines the fundamental operating mechanis ms and potential applications of piezoelectric PN junctions. We chronicle the evolution of multi-physics modeling frameworks, tracing the shift from classical depletion-layer approximations toward advanced non-depletion paradigms. Subsequently, we elaborate on the principles of mechanical tuning of electrical properties mediated by artificial potential barriers, linking these mechanis ms to prospective applications in sensors, energy harvesters, and solar cells. Finally, we outline future directions and challenges for interface innovation, with an emphasis on the precision modeling. Besides, these insights provide a roadmap for harnessing artificial potential barriers to surpass conventional performance limits in adaptive electronics and the energy-information sector.

压电半导体界面的机械调节是一个新兴的研究前沿,它集成了多个物理场(如电、机械、热、光场)与载流子之间的相互作用。本文综述了压电PN结的基本工作机制和潜在应用。我们记录了多物理场建模框架的演变,追踪了从经典耗尽层近似到先进的非耗尽范式的转变。随后,我们详细阐述了由人工电位屏障介导的电性能机械调谐的原理,并将这些机制与传感器、能量收集器和太阳能电池的潜在应用联系起来。最后,我们概述了接口创新的未来方向和挑战,重点是精确建模。此外,这些见解为利用人工潜在障碍超越自适应电子和能源信息领域的传统性能限制提供了路线图。


Accuracy assess ment of simple and complex bond–slip models for EBROG strengthening

Khaled Sanginabadi, Azad Yazdani, Davood Mostofinejad

doi:10.1016/j.compstruct.2025.119858

EBROG加固简单和复杂粘结滑移模型的精度评价

The use of the externally bonded reinforcement on groove (EBROG) method for the external strengthening of reinforced concrete members is straightforward and practical; however, the EBROG bond exhibits complex debonding behavior and mechanis ms. The behavior of FRP-to-concrete bonds is characterized through an alytical solutions founded on the bond-slip relationship, which is represented by either simple or complex models. Simple (bilinear) bond–slip models approximate the interface response using a triangular shape, with an ascending elastic branch and a descending softening branch, providing computational efficiency and practical simplicity. Complex (nonlinear) bond–slip models, such as exponential formulations, capture the continuous bond–slip behavior observed in experiments. If an alytical solutions developed using the simple bond-slip model can accurately predict the EBROG bond behavior, they may offer broader applicability than those derived from the complex bond-slip model. Therefore, the primary aim of this study is to provide an alytical solutions based on both the simple and complex bond-slip models to predict the EBROG bond behavior. Using the proposed models, a set of differential equations describing bond-slip behavior is formulated and solved under various boundary conditions. The results indicate that both an alytical models successfully predict EBROG bond behavior: the simple formulation provides satisfactory accuracy for debonding initiation and bond strength, while the complex formulation achieves higher accuracy in capturing the full debonding process.

采用槽上外粘筋(EBROG)法对钢筋混凝土构件进行外加固,简单易行;然而,EBROG键表现出复杂的脱键行为和机制。frp -混凝土键的行为是通过建立在粘结-滑移关系上的解析解来表征的,这种关系可以用简单或复杂的模型来表示。简单的(双线性)粘-滑模型采用三角形近似界面响应,具有上升的弹性分支和下降的软化分支,具有计算效率和实用简单性。复杂的(非线性)粘结滑移模型,如指数公式,捕捉在实验中观察到的连续粘结滑移行为。如果使用简单键-滑移模型开发的解析解可以准确预测EBROG键行为,那么它们可能比复杂键-滑移模型推导的解析解具有更广泛的适用性。因此,本研究的主要目的是提供基于简单和复杂键滑模型的解析解来预测EBROG键行为。利用所提出的模型,建立了一组描述粘滑行为的微分方程,并在各种边界条件下进行了求解。结果表明,两种分析模型均能成功预测EBROG的键行为:简单公式在脱粘起始和键强度方面具有令人满意的精度,而复杂公式在捕获整个脱粘过程方面具有更高的精度。


Composites Part A: Applied Science and Manufacturing

The effect of prepreg laminate thickness on transverse fiber tow deformation during the deposition of AFP composites

Von Clyde Jamora, Conner M. Sherin, Siqin Dong, Bodhisatwa Bhattacharjee, Krishnanand Kaipa, Oleksandr G. Kravchenko

doi:10.1016/j.compositesa.2025.109443

预浸层厚度对AFP复合材料沉积过程中纤维束横向变形的影响

Automated fiber placement allows for tailored fiber orientation using different tow placement strategies, which commonly lead to the formation of fiber tow gaps and overlaps. When prepreg tow is placed and compacted via roller, tow experiences transverse deformation which influences resulting fiber tow gaps and overlaps. This work investigates how the variation in substrate compliance, due to increased number of prepreg layers, affects tow deformation during the deposition stage. A custom designed robotic arm system was developed with a heated roller end-effector which compacted a single tow with varying compaction forces. Tow deformation behavior was modeled via coupled thermo-mechanical finite element an alysis to capture the non-linear deformation in the tow. The proposed computational model included a hyper-viscoelastic constitutive model and an experimentally calibrated heat transfer. The use of multi-physics process modeling was demonstrated to capture the experimentally observed behavior of the tows during fiber placement. Specifically, as prepreg substrate thickness increased, the amount of tow deformation was reduced. The observed transverse tow deformation was attributed to the viscoelastic deformation of prepreg and reduced heat dissipation, as the laminate substrate thickness increased.

自动放置光纤允许使用不同的光纤束放置策略来定制光纤方向,这通常会导致光纤束间隙和重叠的形成。当预浸纤维束通过辊筒放置和压实时,纤维束会经历横向变形,从而影响纤维束的间隙和重叠。这项工作研究了由于预浸料层数的增加而导致的衬底顺应性的变化如何影响沉积阶段的牵引变形。开发了一种定制设计的机械臂系统,该系统具有加热滚轮末端执行器,可以通过不同的压实力压实单个拖缆。通过热-力耦合有限元分析模拟拖曳变形行为,捕捉拖曳中的非线性变形。提出的计算模型包括一个超粘弹性本构模型和一个实验校准的传热。使用多物理场过程建模证明了捕获实验观察到的纤维放置过程中的拖曳行为。具体来说,随着预浸料衬底厚度的增加,拖束变形量减小。观察到的横向拖束变形归因于预浸料的粘弹性变形和随着层压板厚度的增加而减少的散热。


Composites Part B: Engineering

Additive manufacturing and ultrasonic welding enabled repair of carbon fiber reinforced thermoplastic polymers: Towards in-situ restoration of mechanical and functional properties

Lijun Guo, Kaiyuan Peng, Haoda Ruan, Haihong Huang

doi:10.1016/j.composites b.2025.113194

增材制造和超声波焊接修复碳纤维增强热塑性聚合物:实现机械和功能特性的原位修复

Carbon fiber reinforced polymers (CFRPs) inevitably suffer from damage during service. However, conventional repair techniques generally rely on manual operations, resulting in low efficiency and insufficient reliability. Particularly, the unique potential of carbon fiber reinforced thermoplastic polymers (CFRTPs) in repair applications has not yet been fully exploited. Therefore, this study proposes a repair method for CFRTPs, integrating structured light scanning for high-precision modeling of damaged regions, continuous carbon fiber reinforced fused deposition modeling for customized patch fabrication, and ultrasonic welding for efficient interfacial bonding. Experimental results demonstrate that this approach achieves precise geometric reconstruction of damaged areas and high-quality interfacial connections, with a repaired-zone porosity of only 2.23 %. Interface strength exhibited a non-monotonic dependence on welding parameters, peaking at 41.4 MPa. In terms of mechanical properties, the tensile strength and modulus of the repaired CFRTP recover to 81.91 % and 80.05 %, the flexural strength and modulus recover to 83.20 % and 95.55 %, and the compressive strength after impact recovers to 85.72 %. Regarding functional performance, the electromagnetic shielding effectiveness is restored to approximately 90 %, and the thermal conductivity exceeds 95 % recovery. The repair method not only effectively restores the load-bearing capacity of CFRTPs but also enables simultaneous reconstruction of functional performance. This investigation contributes to advancing CFRPs repair technologies toward in-situ and intelligent development pathways.

碳纤维增强聚合物(CFRPs)在使用过程中不可避免地会受到损坏。然而,传统的维修技术通常依赖于人工操作,导致效率低,可靠性不足。特别是,碳纤维增强热塑性聚合物(CFRTPs)在修复应用中的独特潜力尚未得到充分开发。因此,本研究提出了一种CFRTPs的修复方法,该方法将结构光扫描用于损伤区域的高精度建模,连续碳纤维增强熔融沉积建模用于定制贴片制造,超声波焊接用于有效的界面粘合。实验结果表明,该方法实现了损伤区域的精确几何重建和高质量的界面连接,修复区孔隙度仅为2.23%。界面强度与焊接参数呈非单调关系,在41.4 MPa处达到峰值。力学性能方面,修复后的CFRTP抗拉强度和模量恢复到81.91%和80.05%,抗弯强度和模量恢复到83.20%和95.55%,冲击后抗压强度恢复到85.72%。在功能性能方面,电磁屏蔽效率恢复到90%左右,导热系数恢复超过95%。修复方法不仅能有效恢复CFRTPs的承载能力,还能实现功能性能的同步重建。本研究有助于推动cfrp修复技术向原位化、智能化方向发展。


Composites Science and Technology

Supramolecular network-modified pyrolytically recycled carbon fiber composites with recyclability, shape-memory effects, and flame retardation

Jiaming Li, Xinyu Lu, Hongmingjian Zhang, Haonuo He, Manxi Zhou, Xiaoping Yang, Gang Sui

doi:10.1016/j.compscitech.2025.111450

具有可回收性、形状记忆效应和阻燃性的超分子网络改性热解再生碳纤维复合材料

With the continuous increase in the use of carbon fiber composites, the composite waste generated during production and application will always have an impact on the environment. By pyrolyzing carbon fiber composites, carbon fibers can be recycled, which is also beneficial for the sustainable development of carbon fiber composites. Compared to commercial carbon fiber (CFs), the performance of recycled carbon fiber (rCFs) is somewhat reduced, and it is generally mainly used as a low value filler. In order to enhance the application value of recycled fibers and broaden their application fields, we developed a simple, eco-friendly modification technique to construct supramolecular networks on the surface of rCFs. Evaluate the application effect of carbon fiber by preparing composite materials with tannic acid cured epoxy resin (TE). In comparison with rCFs composite samples, the supramolecular network modified rCF composites can achieve performance improvements through synergistic non covalent and covalent interface interactions: mechanical strength increased by 27.01 %, shape memory storage entropy energy density increased by 8.95 %, and structural stability was maintained under high temperature conditions. This work provides a new technological approach for the widespread application of recycled carbon fibers.

随着碳纤维复合材料使用量的不断增加,在生产和应用过程中产生的复合材料废弃物总是会对环境产生影响。通过对碳纤维复合材料进行热解,可以回收利用碳纤维,这也有利于碳纤维复合材料的可持续发展。与商用碳纤维(CFs)相比,再生碳纤维(rcf)的性能有所降低,一般主要用作低价值填料。为了提高再生纤维的应用价值,拓宽其应用领域,我们开发了一种简单、环保的改性技术,在再生纤维表面构建超分子网络。评价单宁酸固化环氧树脂(TE)制备碳纤维复合材料的应用效果。与rCF复合材料样品相比,超分子网络改性的rCF复合材料通过非共价界面和共价界面的协同作用实现了性能的提高:机械强度提高27.01%,形状记忆存储熵能密度提高8.95%,在高温条件下保持结构稳定性。本研究为再生碳纤维的广泛应用提供了新的技术途径。



来源:复合材料力学仿真Composites FEM
ACTMechanicalAdditiveOpticalSystem振动疲劳复合材料非线性半导体电子增材ECAD焊接材料太阳能
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【新文速递】2025年11月6日复合材料SCI期刊最新文章

今日更新:Composite Structures 4 篇,Composites Part A: Applied Science and Manufacturing 1 篇,Composites Part B: Engineering 1 篇Composite StructuresNavigating the degree of multistability and snap-through in piezoelectrically actuated series-connected unsymmetrical laminatesP.R. Manu, P.M. Anilkumar, Danish Bashir, Ayan Haldar, B.N. Raodoi:10.1016/j.compstruct.2025.119809压电驱动串联非对称层压板的多稳定性和通断度导航Adaptive morphing structures using multistable laminates have significant potential application due to their ability to provide continuous and s mooth shape transitions through multiple equilibrium configurations. The simplest candidate for morphing structures is the bistable cured shapes of unsymmetrical laminates, where the residual thermal stresses generated during the curing process result in two distinct equilibrium configurations. However, they often do not meet the requirements for continuous shape transition. To increase the degree of morphing, one option could be to connect multiple bistable unsymmetrical laminates in series generating multistability, which has been explored in the literature. However, when making series connections, the connecting regions often influence the degree of multistability, and triggering snap-through becomes more complex as the snap-through energy needs to be applied selectively to trigger selective shape transitions. In this study, an efficient semi-an alytical and finite element frameworks are employed to understand the behavior of series-connected multistable laminates, where the snap-through is triggered using surface-bonded piezoelectric macro fiber composite (MFC) actuators. Since the geometry involves multiple laminates, several MFC patches are required to trigger the snap-through. Such a design needs to be investigated in detail, as multiple patches can further reduce the degree of multistability. In the quest of finding an efficient laminate-MFC assembly for the preliminary designs, systematic parametric studies have been performed to determine the optimal size and location of the MFC actuators. In the later stage of the parametric study, the opportunity of tailoring fiber alignments through the option of variable stiffness laminates is explored to identify a best suitable multistable laminate-MFC assembly. During each step of the parametric study, detailed comparisons of out-of-plane displacements and snap-through voltages of each stable shape have been reported to identify the optimum configurations. The study will contribute to the development of active multistable structures across a wide range of morphing applications.使用多稳定层压板的自适应变形结构具有重要的潜在应用价值,因为它们能够通过多种平衡配置提供连续和平滑的形状转换。最简单的变形结构候选者是不对称层压板的双稳态固化形状,其中固化过程中产生的残余热应力导致两种不同的平衡构型。然而,它们往往不能满足连续形状转换的要求。为了增加变形程度,一种选择是将多个双稳态非对称层板串联起来产生多稳定性,这在文献中已经有过探讨。然而,在进行串联连接时,连接区域往往会影响多稳定性的程度,并且触发通卡变得更加复杂,因为需要有选择地施加通卡能量来触发选择性的形状转变。在本研究中,采用有效的半解析和有限元框架来理解串联多稳定层压板的行为,其中使用表面粘结压电宏纤维复合材料(MFC)致动器触发卡通。由于几何结构涉及多个层压板,因此需要几个MFC补丁来触发snap-through。这样的设计需要详细研究,因为多个贴片会进一步降低多稳定性的程度。为了寻找一种高效的层叠MFC组件进行初步设计,进行了系统的参数研究,以确定MFC执行器的最佳尺寸和位置。在参数化研究的后期,探讨了通过可变刚度层压板的选择来定制纤维排列的机会,以确定最合适的多稳态层压板- mfc组件。在参数化研究的每个步骤中,详细比较了每种稳定形状的面外位移和通断电压,以确定最佳配置。该研究将有助于在广泛的变形应用中发展主动多稳定结构。Experimental and numerical multiscale investigation of thermo- mechanical-acoustic coupling in CNTs/CF composite corrugated structuresHaitao Zhao, Li Tian, Wu Xu, Xiaochu Gao, Mingqing Yuan, Ji’an Chendoi:10.1016/j.compstruct.2025.119813碳纳米管/CF复合波纹结构热-力-声耦合的多尺度实验与数值研究To elucidate the acoustic insulation characteristics of CNTs/CF reinforced composite corrugated sandwich structures, a multiscale modeling framework has been articulated for the prognostication of sound trans mission loss across nano, micro, meso, and macro scales. This model is anchored in the locally-exact homogenization theory (LEHT), classical laminate theory, and finite element methodologies. Subsequently, the composite corrugated sandwich panels were manufactured through compression molding and solidification techniques. Modal an alysis, employing the impact hammer method, and sound insulation assess ments, utilizing the single reverberation chamber method, were executed on these panels. A comparative an alysis between the simulation outcomes predicated on the proposed multiscale model and empirical data demonstrated a substantial level of concordance. Furthermore, the model was utilized to discourse on the influences of CNTs’ volume fraction, carbon fiber volume fraction, laminate layup, and core material on the acoustic insulation of composite corrugated sandwich panels. It is noteworthy that the study delved into the effects of temperature gradients on acoustic insulation properties within the context of coupled thermal/mechanical/acoustic fields. This research bears significant implications for the development and design of composite corrugated sandwich structures, particularly for train body structures, thus fostering the utilization of CNTs/CF reinforced composites in such sandwich configurations.为了阐明CNTs/CF增强复合材料波纹夹层结构的隔声特性,我们建立了一个多尺度建模框架,用于预测纳米、微观、中观和宏观尺度上的声传输损失。该模型是锚定在局部精确均质理论(LEHT),经典层压理论,和有限元方法。随后,通过压缩成型和凝固技术制造复合波纹夹芯板。采用冲击锤法进行模态分析,采用单混响室法进行隔声评估。基于所提出的多尺度模型的模拟结果与经验数据之间的比较分析表明了相当程度的一致性。此外,利用该模型讨论了CNTs体积分数、碳纤维体积分数、层压板铺层和芯材对复合波纹夹层板隔声性能的影响。值得注意的是,该研究深入研究了热/力学/声场耦合背景下温度梯度对隔声性能的影响。本研究对复合材料波纹夹层结构的开发和设计,特别是列车车身结构的开发和设计具有重要意义,从而促进了CNTs/CF增强复合材料在这种夹层结构中的应用。Wrinkling prediction and controlling for the hot stamping of plain weave CF/PEEK prepreg in the molten stateZhihui Jiao, Yi Wang, Haohai Li, Lihua Du, Yanhong Mu, Jinghua Zheng, Yong Lidoi:10.1016/j.compstruct.2025.119817平织CF/PEEK预浸料在熔融状态下热冲压的起皱预测与控制This paper has developed an efficient simulation method to accurately predict the wrinkling behaviour during hot stamping of thermoplastic composites (CF/PEEK) in the molten state, and a fixed gap method has been explored to control the development of wrinkling for forming complex structures. The simulation of wrinkling characteristics in bias-extension tests is employed to determine the equivalent bending stiffness of the prepregs, which decreases with increasing temperatures (0.3, 0.23 and 0.18 N/mm for 360, 380 and 400 ℃, respectively). In addition, friction tests to characterise the interfacial friction coefficient have also been performed. Based on the developed model, both experiments and simulations have been performed for the hot stamping of hemispherical components. The instability mechanis m in the flange region during forming has been identified, and the effects of the fixed gap concept on wrinkling control have been further discussed and quantified. A fixed gap of 0.3 mm is recommended to achieve a wrinkle-free hemispherical component through hot stamping at 380 ℃ with the prepreg thickness of 0.25 mm. The method developed in this study could provide useful guidance for wrinkling prediction and control for the forming of thermoplastic composite structures.本文建立了一种有效的模拟方法来准确预测热塑性复合材料(CF/PEEK)在熔融状态下热冲压过程中的起皱行为,并探索了一种固定间隙法来控制复杂结构成形过程中起皱的发展。通过模拟偏置拉伸试验中的起皱特性,确定了预浸料的等效抗弯刚度随温度升高而减小(360、380和400 ℃时分别为0.3、0.23和0.18 N/mm)。此外,还进行了表征界面摩擦系数的摩擦试验。基于所建立的模型,对半球形零件的热冲压过程进行了实验和仿真。确定了成形过程中法兰区域的失稳机理,并进一步讨论和量化了固定间隙概念对起皱控制的影响。在380 ℃温度下,预浸料厚度为0.25 mm,建议采用0.3 mm的固定间隙来实现无起皱的半球形构件。该方法可为热塑性复合材料结构成形的起皱预测和控制提供有益的指导。Predictive modeling of impact dissipation in hybrid composites: Role of strain gradient and viscoelastic couplingChaonan Cong, Lechuan Zhang, Peixing Jia, Wenqing Zhu, Junjie Liu, Zhongliang Yu, Yueguang Wei, Xiaoding Weidoi:10.1016/j.compstruct.2025.119821混杂复合材料冲击耗散的预测建模:应变梯度和粘弹性耦合的作用A trans-scale hybrid shear-lag model is developed to predict the impact energy absorption in hybrid fiber composites. The model incorporates strain-gradient elasticity and matrix viscoelasticity, enabling it to capture size effects and time-dependent stress transfer under dynamic loading. Ana lytical solutions are derived for shear stress evolution along dissimilar fiber interfaces subjected to impulsive loads. The model is applied to Carbon/S-glass, Carbon/Kevlar, and Kevlar/S-glass systems, and validated against drop-weight impact experiments. Results show that the proposed model accurately predicts energy dissipation and deformation trends across various hybrid configurations, outperforming classical shear-lag models that neglect scale effects and viscosity. The influence of fiber sequence, volume ratio, and interfacial architecture is systematically quantified, providing insights into optimal design strategies for enhanced impact resistance. This work offers a physics-based and computationally efficient tool for ana lyzing and designing hybrid composite structures subject to low-velocity impact.建立了跨尺度混杂剪切滞后模型来预测混杂纤维复合材料的冲击能吸收。该模型结合了应变梯度弹性和矩阵粘弹性,使其能够捕捉动态加载下的尺寸效应和随时间变化的应力传递。导出了脉冲载荷作用下不同纤维界面剪切应力演化的解析解。该模型应用于碳/ s -玻璃、碳/凯夫拉和凯夫拉/ s -玻璃体系,并通过落锤冲击实验进行了验证。结果表明,该模型准确地预测了各种混合结构的能量耗散和变形趋势,优于忽略尺度效应和粘度的经典剪切滞后模型。系统地量化了纤维序列、体积比和界面结构的影响,为增强抗冲击性的最佳设计策略提供了见解。这项工作为分析和设计低速冲击下的混合复合材料结构提供了一种基于物理和计算效率的工具。Composites Part A: Applied Science and ManufacturingACTS-3D: Advanced continuous tow shearing for manufacturing of defect-free 3D complex composite partsEdwin Rosario Gabriel, Michelle Rautmann, Byung Chul Kimdoi:10.1016/j.compositesa.2025.109413ACTS-3D:先进的连续剪切,用于制造无缺陷的3D复杂复合材料零件Continuous Tow Shearing (CTS) is a novel fibre steering process developed to overcome the inherent limitations of Automatic Fibre Placement (AFP), which relies on in-plane bending deformation of the tow in fibre steering process. Unlike AFP, CTS utilises in-plane shear deformation of the tow, and it has proven effective in eliminating fibre steering-induced defects on doubly-curved surfaces. However, challenges remain with more complex layups that cannot be perfectly tessellated using finite-width tows. This work introduces an advanced CTS process for three-dimensional complex geometries (ACTS-3D), incorporating a novel path planning and head control algorithm, along with an on-the-fly tow-width control (TWiC) mechanis m. The path planning algorithm tessellates the surface using an improved pin-jointed strip (PJS) model that discretises the geometry of the individual variable-width tow. The local orientations of the CTS head, its nip points, and the local tow widths along the layup path are computed based on the spatial arrangements and lengths of the tow width elements within the PJS. To validate the feasibility of ACTS-3D process, a CTS prototype head with an integrated TWiC device was mounted on an industrial robot, producing a multi-layered fibre-steered preform on a doubly curved tool surface. Visual inspection and laser surface scans of the preform confirmed the potential of ACTS-3D for defect-free manufacturing of fibre-steered composite parts with complex geometries, by synchronously utilising the new head control and tow-width control.连续剪切(CTS)是一种新型的纤维转向工艺,它克服了纤维自动放置(AFP)在纤维转向过程中依赖于纤维的面内弯曲变形的固有局限性。与AFP不同,CTS利用纤维束的面内剪切变形,并且已被证明在消除双曲面上纤维转向引起的缺陷方面是有效的。然而,挑战仍然存在于更复杂的层,无法使用有限宽度的束来完美地镶嵌。 这项工作介绍了三维复杂几何(ACTS-3D)的先进CTS工艺,结合了一种新的路径规划和头部控制算法,以及动态拖宽控制(TWiC)机制。路径规划算法使用改进的pin- jointstrip (PJS)模型对曲面进行镶嵌,该模型离散了单个变宽度拖束的几何形状。CTS头部的局部方向、其夹击点和沿铺放路径的局部拖宽度是基于PJS内拖宽度元素的空间排列和长度来计算的。为了验证ACTS-3D工艺的可行性,将集成TWiC装置的CTS原型头安装在工业机器人上,在双曲面刀具表面上生产了多层纤维导向预制体。预制体的目视检查和激光表面扫描证实了ACTS-3D的潜力,通过同步利用新的头部控制和拖宽控制,可以无缺陷地制造具有复杂几何形状的纤维导向复合材料部件。Composites Part B: EngineeringS mart nested origami-inspired detachable modular structures with tunable stiffness for multiphysics reconfigurationJi Zhang, Jintong Chen, Shuai Liu, Changguo Wangdoi:10.1016/j.composites b.2025.113164智能嵌套折纸启发可拆卸的模块化结构与可调的刚度多物理场重构This study presents innovative architected metastructures that integrate nested origami with traditional lattice structures, addressing the limitations of fixed geometry and functionality in conventional lattice designs. Lattice structures exhibit high performance and lightweight design, enabling precise control of macroscopic physical properties through well-defined unit cell topologies. However, their post-manufacturing geometry and functionality are typically fixed, limiting adaptability in dynamic environments. The proposed novel metastructures achieve secondary expansion functions, termed "One-Double," through modular design and reconfigurable mechanis ms. The structures' reconfigurability, detachable modularity, and tunable mechanical properties mimic the “metamorphosis” observed in biological systems, where organis ms undergo significant morphological transformations. Building upon this, we propose three coupling-based reversible reconfiguration methods to enable dynamic geometry switching between different unit configurations. Experimental, theoretical, and simulation results demonstrate that these metastructures, due to their multifunctionality, show strong adaptability for satellite antennas and can guide fluid flow through reconfiguration, optimizing flow paths. This design approach paves the way for achieving complex multifunctionality across various domains, with significant potential for applications in dynamic adaptation, intelligent responsiveness, and functional integration.本研究提出了创新的建筑元结构,将嵌套折纸与传统的晶格结构相结合,解决了传统晶格设计中固定几何形状和功能的局限性。晶格结构具有高性能和轻量化设计,通过定义良好的单元胞拓扑结构可以精确控制宏观物理特性。然而,它们的制造后几何形状和功能通常是固定的,限制了在动态环境中的适应性。提出的新型元结构通过模块化设计和可重构机制实现二级扩展功能,称为“One-Double”。这种结构的可重构性、可拆卸的模块化和可调节的机械性能模拟了在生物系统中观察到的“变形”,在生物系统中,生物体经历了显著的形态转变。在此基础上,我们提出了三种基于耦合的可逆重构方法,以实现不同单元配置之间的动态几何切换。实验、理论和仿真结果表明,这些元结构由于具有多功能性,对卫星天线具有很强的适应性,可以通过重构和优化流路来引导流体流动。这种设计方法为实现跨不同领域的复杂多功能铺平了道路,在动态适应、智能响应和功能集成方面具有巨大的应用潜力。 来源:复合材料力学仿真Composites FEM

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