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【新文速递】2025年11月11日复合材料SCI期刊最新文章

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今日更新:Composite Structures 5 篇,Composites Part A: Applied Science and Manufacturing 2 篇,Composites Part B: Engineering 1 篇,Composites Science and Technology 1 篇

Composite Structures

Tailored antisymmetric composite laminates: achieving ultra-thin design, lightweight performance, and mitigated coupling effects

Antonio Miravete, Jesus Cuartero, Roberto Guzman de Villoria, Juan M. Mejia-Ariza

doi:10.1016/j.compstruct.2025.119836

定制的反对称复合材料层压板:实现超薄设计,轻量化性能,减轻耦合效应

The aerospace industry is being driven toward ever-thinner, lighter composite structures, yet traditional balanced-symmetric “Quad” laminates are only able to meet stiffness and damage-tolerance targets by stacking large sublaminates of  0°, ±45° and 90° unidirectional plies—an approach that results in increased thickness, mass, and cost. An alternative architecture—Tailored Antisymmetric Composite (TAC) laminates—is introduced, comprising repeated antisymmetric sublaminates whose fiber orientations are optimized to minimize extension–bending coupling while satisfying stiffness and strength requirements. The feasible design space of TAC sublaminates is comprehensively mapped using lamination parameter plots; despite their minimal ply counts, TAC configurations span nearly the entire lamination-parameter domain—a coverage unattainable by Quad laminates. A genetic-algorithm (GA) framework for replacing Quad laminates with TAC designs is then detailed, and hard, soft, and neutral tapering schemes are compared using classical laminated-plate theory. Strategic tapering of ultra-thin TAC sublaminates is shown to yield 16–25 % weight savings relative to Quad laminates. The results of an experimental validation campaign are presented to quantify post-cure warpage in TAC and Quad plates and to evaluate extension–bending coupling behavior. TAC laminates are shown to sustain warpage levels comparable to those of Quad controls while exhibiting reduced coupling in ultra-thin sections. Moreover, an a nalytical investigation of bending–twisting coupling is provided. Overall, TAC laminates are presented as a weight-efficient route to next-generation ultra-thin composites, and the methodology laid herein establishes a foundation for future studies. The limitations of the present approach are discussed, and key next steps are outlined.

航空航天工业正朝着更薄、更轻的复合材料结构发展,然而传统的平衡对称“四轴”层压板只能通过堆叠大量 0°、±45°和 90°单向层来满足刚度和损伤容限目标,这种方法 会导致厚度、质量和成本增加。本文引入了一种替代结构——定制的非对称复合材料(TAC)层压板,它由重复的非对称子层压板组成,纤维取向经过优化,以最小化拉伸-弯曲耦合,同时满足刚度和强度要求。通过铺层参数图全面绘制了 TAC 子层压板的可行设计空间;尽管其铺层数量极少,但 TAC 配置几乎覆盖了整个铺层参数域——这是四轴层压板无法达到的覆盖范围。接着详细介绍了用遗传算法(GA)框架将四轴层压板替换为 TAC 设计的方法,并使用经典层合板理论对硬、软和中性锥度方案进行了比较。结果表明,对超薄 TAC 子层压板进行战略性锥度处理,可比四轴层压板减重 16%至 25%。本文展示了实验验证活动的结果,以量化 TAC 和 Quad 板材在后固化过程中的翘曲情况,并评估其拉伸 - 弯曲耦合行为。结果表明,TAC 层合板在超薄截面中表现出的翘曲程度与 Quad 对照组相当,但耦合程度更低。此外,还对弯曲 - 扭转耦合进行了分析研究。总体而言,TAC 层合板被证明是实现下一代超薄复合材料的轻质高效途径,而本文所建立的方法为未来的研究奠定了基础。文中还讨论了当前方法的局限性,并概述了关键的后续步骤。


Computational homogenization of non-centrosymmetric composites with concurrent flexoelectric and piezoelectric effects using consistent couple stress theory

Yan Shang, Sheng-Feng Wang, Mao-Dong Pan, Song Cen, Bing-Bing Chen, Chen-Feng Li

doi:10.1016/j.compstruct.2025.119843

用一致耦合应力理论计算具有柔性和压电效应的非中心对称复合材料的均匀化

The accurate prediction of effective electromechanical properties is essential for evaluating architected non-centrosymmetric composites exhibiting concurrent piezoelectric and flexoelectric effects. To address this issue, this work proposes a computational homogenization scheme based on the consistent couple stress theory. The extended Hill’s lemma is rigorously established for heterogeneous non-centrosymmetric materials, enabling the systematic derivation of admissible boundary conditions, particularly the periodic boundary condition, for the representative volume element (RVE) from the Hill-Mandel macrohomogeneity condition. To demonstrate the practical implementation of the method for obtaining effective piezoelectric and flexoelectric coefficients, its application to the plane strain problem is detailed. Numerical validation is performed using a computationally efficient penalty 8-node quadrilateral element formulated using the linked interpolation. Benchmark results confirm the effectiveness of the proposed method in predicting the effective electromechanical properties of architected non-centrosymmetric composites, demonstrating a discrepancy of less than 4% from reference solutions where available.

有效机电性能的准确预测对于评价具有压电和挠曲电同时效应的结构非中心对称复合材料至关重要。为了解决这一问题,本工作提出了一种基于一致耦合应力理论的计算均匀化方案。对于非中心对称非均质材料,严格地建立了扩展的Hill引理,从而能够从Hill- mandel宏观均匀性条件中系统地推导出代表性体积元(RVE)的可容许边界条件,特别是周期边界条件。为了说明该方法的实际实现,详细介绍了该方法在平面应变问题中的应用。数值验证是使用一个计算效率高的惩罚8节点四边形单元进行的,该单元使用链接插值公式。基准测试结果证实了该方法在预测结构非中心对称复合材料的有效机电性能方面的有效性,在可用的情况下,与参考解决方案的差异小于4%。


Multiple interfacial polarization relaxation induced amelioration in microwave dielectric and EMI shielding of polypyrrole based nanocomposites

Lovepreet Kaur Dhugga, Himangshu B. Baskey, Kumresh K. Gaur, Dwijendra P. Singh

doi:10.1016/j.compstruct.2025.119844

多界面极化弛豫诱导改善聚吡咯基纳米复合材料的微波介电和电磁干扰屏蔽性能

The utilization of magnetic, dielectric and conducting properties in synergistic manner would be useful for developing novel materials for electromagnetic interference (EMI) shielding applications. Therefore, polypyrrole-CoFe2O4-CaCu3Ti4O12 (PCC) nanocomposites have been synthesized by in-situ chemical oxidative polymerization; where two oxidants ammonium peroxydisulfate i.e., APS ((NH4)2S2O8) and iron (III) chloride (FeCl3) are rationally varied. Their effect on the morphological features, microwave dielectric and EMI shielding is investigated comprehensively and an alytically. Interestingly, PCC (40 APS) [APS: FeCl3::40:60] nanocomposites show peculiar morphological features as well as highest shielding effectiveness. Morphological an alysis establishes the formation of “basket like structure” in the PCC (40 APS) nanocomposites ascribed to the interfacial forces among the cross linking of polymeric chains and the interaction of incorporated ceramic nanoparticles with the functional group of polypyrrole (i.e. –NH). It also exhibits highest shielding effectiveness (SET ∼ 31 dB) with absorption dominant contribution (SEA ∼ 25 dB) in the X-band. Additionally, PCC (40 APS) nanocomposite has highest dielectric permittivity (ε’) ∼ 80 and dielectric loss ∼ 1. These observations are attributed to multiple interfacial polarization relaxation in PCC nanocomposites. These investigations will open the way for tuning shielding effectiveness in the conducting polymer-based nanocomposites by the modification in processing parameters.

磁性、介电性和导电性的协同利用将有助于开发新型电磁干扰屏蔽材料。因此,采用原位化学氧化聚合法制备了聚吡咯- cofe2o4 - cacu3ti4o12 (PCC)纳米复合材料;其中过氧化二硫酸铵即APS ((NH4)2S2O8)和氯化铁(III) (FeCl3)两种氧化剂合理变化。对其形态特性、微波介电性和电磁屏蔽性能的影响进行了全面分析研究。有趣的是,PCC (40aps) [APS: FeCl3::40:60]纳米复合材料表现出独特的形态特征和最高的屏蔽效果。形态学分析证实了PCC (40 APS)纳米复合材料中“篮状结构”的形成是由于聚合物链交联之间的界面力以及加入的陶瓷纳米颗粒与聚吡咯官能团(即-NH)的相互作用。它还具有最高的屏蔽效能(SET ~ 31 dB),在x波段具有吸收优势贡献(SEA ~ 25 dB)。此外,PCC (40 APS)纳米复合材料具有最高的介电常数(ε′)~ 80和介电损耗~ 1。这些观察结果归因于PCC纳米复合材料的多重界面极化弛豫。这些研究将为通过改变工艺参数来调整导电聚合物基纳米复合材料的屏蔽效能开辟道路。


A data-physics fusion framework integrating XGBoost and PINN in data-limited conditions for prediction of FRP-UHPC beam test bond strength

Pei-Fu Zhang, Daxu Zhang, Xuan Zhao, Yiliyaer Tuerxunmaimaiti, Qi Zhao, Mudassir Iqbal

doi:10.1016/j.compstruct.2025.119848

基于数据限制条件下XGBoost和PINN的FRP-UHPC束测试粘结强度预测数据物理融合框架

The bond strength between fibre-reinforced polymer (FRP) bars and ultra-high-performance concrete (UHPC) is critical for FRP-UHPC structural performance. Traditional machine learning (ML) techniques fail to predict the FRP-UHPC bond strength using limited RILEM beam test data, which can reflect more realistic stress conditions but more complex to conduct compared to the common pullout test. To address it, this study proposes a data-physics fusion framework integrating eXtreme Gradient Boosting (XGBoost) with physics-informed neural network (PINN) for beam test bond strength prediction, which incorporates the experimental data and physical mechanis m into modelling. A total of 106 beam test specimens are utilised considering concrete splitting and pullout failure modes. The bond mechanis m is first an alysed to identify influences of parameters. XGBoost models are subsequently developed and SHapley Additive exPlanations (SHAP) values are computed to quantify feature importance. The SHAP values derived from XGBoost models, are then validated with the bond mechanis m to ensure physical consistency. Based on the SHAP values, partial derivative constraints are formulated and incorporated into the loss functions of PINN. The results indicate that the proposed framework effectively integrates experimental data and physical insights, improving both prediction accuracy and model interpretability in data-limited conditions.

纤维增强聚合物(FRP)筋与超高性能混凝土(UHPC)之间的粘结强度是决定FRP-UHPC结构性能的关键。传统的机器学习(ML)技术无法使用有限的RILEM梁测试数据来预测FRP-UHPC的粘结强度,而RILEM梁测试数据可以反映更真实的应力条件,但与普通的拔出测试相比,这种方法更复杂。为了解决这一问题,本研究提出了一种数据-物理融合框架,将极端梯度增强(XGBoost)与物理信息神经网络(PINN)相结合,用于梁测试粘结强度预测,将实验数据和物理机制纳入建模。考虑混凝土劈裂和拉拔破坏模式,共使用了106个梁试件。首先分析了键合机理,确定了各参数对键合机理的影响。随后开发XGBoost模型,并计算SHapley加性解释(SHAP)值来量化特征的重要性。从XGBoost模型中导出的SHAP值,然后使用粘合机制进行验证,以确保物理一致性。基于SHAP值,建立了偏导数约束,并将其纳入到PINN的损失函数中。结果表明,该框架有效地整合了实验数据和物理见解,提高了数据有限条件下的预测精度和模型可解释性。


Sustainable filler materials for laser-CMT hybrid welding: tailoring microstructure and optimizing mechanical properties of cast aluminum alloy joints

T. Feng, J.M. Yu, Z.Y. Zhang, C. Xu, W.P. Weng, H. Nagaumi

doi:10.1016/j.compstruct.2025.119832

激光- cmt复合焊接用可持续填充材料:铸造铝合金接头微观结构定制与力学性能优化

This study pioneers a novel Fe-neutralization strategy enabling high-performance laser-CMT hybrid welding of A356 aluminum alloy using high-Fe recycled fillers (RW1: Al-3Si-2.1Fe-2Mn-0.5Cr; RW2: Al-2Si-3 Mg-2.2Fe-2.1Mn-0.5Cr). The strategic Mn/Cr additions suppressed brittle β-AlFeSi formation, instead promoting compact α-Al(Fe, Mn)Si and α-Al(Fe, Mn, Cr)Si phases (Chinese script/fishbone morphologies) via Mn substitution and rapid cooling. RW2 uniquely leveraged Mg to nucleate π-AlSiMgFe phases on residual β-AlFeSi surfaces, acting as crack-arresting buffers through solute enrichment and heterogeneous nucleation. Microstructurally, RW2 exhibited enhanced solid-solution strengthening, finer grains, and weaker texture due to Mg segregation. Mechanically, RW1 achieved superior tensile strength (235.1 MPa) by minimizing brittle phases, while RW2 delivered higher yield strength (146.3 MPa) and microhardness (87.7 HV) via grain refinement and π-phase dispersion. Strikingly, both fillers outperformed conventional wires (ER4047/ER5183), demonstrating the feasibility of transforming deleterious Fe into a controlled microstructural component. This work establishes a sustainable pathway for employing high-Fe recycled aluminum in structural welds, advancing eco-conscious joining technologies.

本研究提出了一种新的铁中和策略,利用高铁回收填料(RW1: Al-3Si-2.1Fe-2Mn-0.5Cr; RW2: Al-2Si-3 Mg-2.2Fe-2.1Mn-0.5Cr)实现A356铝合金的高性能激光- cmt复合焊接。策略添加Mn/Cr抑制了脆性β-AlFeSi的形成,反而通过Mn取代和快速冷却促进了致密的α-Al(Fe, Mn)Si和α-Al(Fe, Mn, Cr)Si相(汉字/鱼骨形貌)的形成。RW2独特地利用Mg在残余β-AlFeSi表面上使π-AlSiMgFe相成核,通过溶质富集和非均相成核作为阻裂缓冲剂。显微结构上,由于Mg偏析,RW2表现出增强的固溶强化、更细的晶粒和更弱的织构。RW1通过减少脆性相获得了较高的抗拉强度(235.1 MPa), RW2通过晶粒细化和π相分散获得了较高的屈服强度(146.3 MPa)和显微硬度(87.7 HV)。引人注目的是,这两种填料的性能都优于传统金属丝(ER4047/ER5183),证明了将有害铁转化为受控微结构组件的可行性。这项工作为在结构焊接中使用高铁再生铝建立了一条可持续发展的途径,促进了生态意识的连接技术。


Composites Part A: Applied Science and Manufacturing

Enhancing sustainability in CFRP with a solvent-free, fully closed-loop recyclable bio-based epoxy vitrimer

Jae Hoon Lee, Yong Min Kim, Wonbin Kim, SeungHyeon Song, Junseok Choi, Eunjung Kim, Sarang Kim, Hyungbum Park, Woong-Ryeol Yu, Wonjin Na, Yong-Seok Choi

doi:10.1016/j.compositesa.2025.109419

 

用无溶剂、全闭环可回收的生物基环氧树脂增强碳纤维增强塑料的可持续性

We propose a fully closed-loop recyclable vanillin-based epoxy vitrimer (IAIE) to enhance the sustainability of carbon fiber-reinforced polymers (CFRPs). IAIE is synthesized via a solvent-free process by curing a liquid-phase imine-containing vanillin-based epoxy (IE) with a liquid-phase imine-containing diamine (IA), both of which are specifically designed in liquid form to facilitate their direct use as matrix components in CFRP fabrication. Owing to the rapid dynamic imine exchange, IAIE demonstrates superior properties, including enhanced toughness (49.7 MJ/m3), self-healing ability, and excellent reprocessability. Closed-loop recycling is achieved through dynamic imine exchange: IAIE is degraded in the presence of excess liquid-phase IA monomer at 60 °C without using solvents, and is subsequently re-cured by adding a stoichiometrically equivalent amount of IE. IAIE imparts notable improvements to CFRPs, including distinctive plastic deformation, increased fracture toughness (99.8 kJ/m2), and enhanced interlaminar shear strength (18.3 MPa). Importantly, the interface between carbon fibers and the IAIE resin in delaminated CFRPs can be repeatedly healed through mild heating, demonstrating a level of reprocessability that has previously been considered impractical for CFRPs. Furthermore, the IAIE resin can be selectively removed through chemical recycling, with the reclaimed carbon fibers preserving their surface morphology and mechanical modulus. These findings underscore the potential of IAIE as a sustainable, high-performance matrix for composite applications. This innovative vitrimer system offers an effective pathway toward reducing the environmental footprint of CFRPs by enabling material reuse and minimizing composite waste.

我们提出了一种全闭环可回收的香草基环氧玻璃体(IAIE),以提高碳纤维增强聚合物(CFRPs)的可持续性。IAIE是通过无溶剂工艺合成的,通过将液相含亚胺香草基环氧树脂(IE)与液相含亚胺二胺(IA)固化,这两种树脂都是专门设计成液态的,以便于它们直接用作CFRP制造中的基体成分。由于快速的动态亚胺交换,IAIE表现出优异的性能,包括增强的韧性(49.7 MJ/m3),自修复能力和优异的再加工性能。通过动态亚胺交换实现闭环回收:IAIE在60℃下不使用溶剂的情况下在过量的液相IA单体存在下降解,随后通过添加化学计量等量的IE进行再固化。IAIE显著改善了cfrp的塑性变形,增加了断裂韧性(99.8 kJ/m2),增强了层间剪切强度(18.3 MPa)。重要的是,在分层cfrp中,碳纤维和IAIE树脂之间的界面可以通过温和的加热反复愈合,证明了以前认为cfrp不切实际的可再加工性水平。此外,IAIE树脂可以通过化学回收选择性去除,回收的碳纤维保持其表面形态和力学模量。这些发现强调了IAIE作为复合材料应用的可持续、高性能矩阵的潜力。这种创新的玻璃体系统通过实现材料再利用和减少复合材料浪费,为减少cfrp的环境足迹提供了有效途径。


Photothermal energy conversion and storage with lignocellulose-polyethylene phase change polymer

Zhubin Yao, Han Lin, Xiaoqing Yang, Jingwen Weng

doi:10.1016/j.compositesa.2025.109420

木质纤维素-聚乙烯相变聚合物的光热转换与存储

For building complexes in low-latitude regions, the efficient storage and conversion of high-intensity solar energy remain a significant challenge. Although building energy-efficient phase change materials (BEE-PCMs) offer a potential solution, their practical application is often limited by component leakage and poor material compatibility, which typically necessitate high packaging costs. In this work, a low-cost packaging strategy is proposed by physically entangling cross-linked phase change polymers (PCPs), lignocellulose (LE) and low density polyethylene (LDPE), resulting in a green modified PCP (MPCP). Among these, MPCP-6 with 6 wt% LE exhibits excellent mechanical properties, with a tensile strength of 3.9 MPa, compressive strength of 62.4 MPa, and toughness of 30.7 kJ/m3—equivalent to 487.5 %, 515.7 %, and 874.6 % of the unmodified PCPs, respectively. Furthermore, MPCP-6 possesses intrinsic anti-leakage capability and demonstrates remarkable thermally induced flexibility, achieving 720° curl deformation at 50 °C. Compared to commercial machine-made concrete blocks (CMB) and epoxy-enhanced PCM (EPCM) modules, MPCP-6 exhibits superior thermal responsiveness. The peak indoor temperature is reduced to 37.6 °C, which is 2.2 °C and 3.0 °C lower than that of EPCM and CMB modules, respectively. This work provides a promising strategy for improving thermal comfort in buildings located in low-latitude regions.

对于低纬度地区的建筑综合体来说,高强度太阳能的高效存储和转换仍然是一个重大挑战。虽然建筑节能相变材料(bee - pcm)提供了一个潜在的解决方案,但它们的实际应用往往受到组件泄漏和材料兼容性差的限制,这通常需要高包装成本。在这项工作中,提出了一种低成本的包装策略,通过物理缠结交联相变聚合物(PCP),木质纤维素(LE)和低密度聚乙烯(LDPE),产生绿色改性PCP (MPCP)。其中,6 wt% LE的MPCP-6表现出优异的力学性能,抗拉强度为3.9 MPa,抗压强度为62.4 MPa,韧性为30.7 kJ/m3,分别相当于未改性pcp的487.5 %、515.7 %和874.6 %。此外,MPCP-6具有固有的防泄漏能力,并表现出显著的热诱导柔韧性,在50 °C时可实现720°的旋度变形。与商用机械混凝土块(CMB)和环氧增强PCM (EPCM)模块相比,MPCP-6具有优越的热响应性。室内峰值温度降至37.6 °C,比EPCM和CMB模块分别降低2.2 °C和3.0 °C。这项工作为改善低纬度地区建筑的热舒适性提供了一个有希望的策略。


Composites Part B: Engineering

Damage and self-healing behaviors in aircraft-grade carbon fiber reinforced vitrimer unidirectional laminates containing exchangeable disulfide crosslinks

Ryo Higuchi, Manato Kumada, Yu Zusho, Tomohiro Yokozeki, Takaya Suzuki

doi:10.1016/j.composites b.2025.113184

含可交换二硫交联的航空级碳纤维增强玻璃钢单向层合板的损伤和自修复行为

Given the expansion in the application of composites, their waste disposal has become a social issue, and their recycling methods have attracted considerable attention. Vitrimer, which is self-healing materials, is expected to serve as an alternative material for the matrix of structural composite materials because of its superior mechanical properties within the service temperature range similar to those of thermosetting resins, and its reprocessability and repairability at high temperatures, which is comparable to those of thermoplastic resins. This study focuses on the epoxy-based vitrimer resin and aircraft-grade carbon fiber-reinforced vitrimer (CF/vitrimer) laminates containing exchangeable disulfide crosslinks as dynamic covalent bonds, and investigates their fundamental mechanical, thermomechanical, fracture, and self-healing properties. The residual fracture toughnesses of CF/vitrimer laminates healed by different healing conditions and combinations of pre- and post-healing crack opening modes are evaluated to demonstrate their repairability. Results reveal that the healing efficiency has significant mode-dependency, mainly attributed to the pre-healing crack opening mode and resultant fracture morphology. The developed vitrimer composite shows considerable potential as a healable structural material because of its comparable mechanical properties with conventional epoxy-based composites and its unique repairability, particularly in cracks propagated by mode II.

随着复合材料应用范围的扩大,其废弃物处理已成为一个社会问题,其回收利用方法引起了人们的广泛关注。玻璃体是一种自修复材料,在使用温度范围内具有与热固性树脂相似的优越机械性能,在高温下具有与热塑性树脂相当的可再加工性和可修复性,有望成为结构复合材料基体的替代材料。本研究的重点是环氧树脂基玻璃体树脂和飞机级碳纤维增强玻璃体(CF/玻璃体)层压板含有可交换的二硫交联作为动态共价键,并研究了它们的基本力学、热力学、断裂和自愈性能。通过对CF/玻璃钢复合材料在不同愈合条件下以及愈合前和愈合后裂纹开放模式组合下的残余断裂韧性进行评价,以证明其可修复性。结果表明,裂纹的愈合效率具有显著的模式依赖性,这主要归因于预愈合裂纹的张开方式和由此产生的断裂形态。由于其与传统环氧基复合材料相当的机械性能和独特的可修复性,特别是在II型裂纹中,所开发的玻璃体复合材料显示出相当大的潜力,作为一种可修复的结构材料。


Composites Science and Technology

Experimental Evaluation of Residual Microstresses in CFRP Composites Using Nanoindentation and FIB Cross-Sectioning

Sarvenaz Ghaffari, Andrew Makeev

doi:10.1016/j.compscitech.2025.111447

 

基于纳米压痕和FIB截面的CFRP复合材料残余微应力实验研究

Residual microstress is one of the major concerns in polymer-matrix composites. It may arise from mis match in the physical and mechanical properties of the constituents, leading to premature material failure and damage in structural components. Therefore, it is important to understand and account for such stresses in design and manufacturing of advanced composites. This study presents a combined experimental approach to quantify residual microstresses in the matrix of carbon fiber-reinforced polymer (CFRP) composites. Residual stresses are released by fiber push-out, resulting in matrix deformation. Matrix deformation along the fiber direction, as well as in the fiber cross-section plane, is measured to estimate the residual microstresses. Deformation in the fiber direction is characterized using two complementary techniques: (1) nanoindentation to measure out-of-plane displacement, and (2) focused ion beam (FIB) cross-sectioning to visualize resin shrinkage associated with stress relaxation. Both methods reveal a cave-in effect at the resin pocket surfaces, confirming tensile residual stress in the matrix. In-plane deformation is evaluated by measuring the change in the cross-sectional diameter of the matrix hole before and after fiber push-out. An an alytical solution has been devised to convert the measured strains into stresses near fibers, addressing the significance of residual microstresses. Results for a unidirectional CFRP tape material system, common in aircraft primary structures, show high tensile residual stress values in the matrix near the fiber surface. Such residual stresses, accelerating the onset of matrix cracking, can be detrimental to structural integrity.

残余微应力是聚合物基复合材料研究的主要问题之一。它可能是由成分的物理和机械性能不匹配引起的,导致结构部件的材料过早失效和损坏。因此,在先进复合材料的设计和制造中,理解和考虑这种应力是很重要的。本研究提出了一种结合实验的方法来量化碳纤维增强聚合物(CFRP)复合材料基体中的残余微应力。残余应力通过纤维外推释放,导致基体变形。测量基体沿纤维方向和纤维截面的变形,以估计残余微应力。纤维方向上的变形使用两种互补技术来表征:(1)纳米压痕测量面外位移,(2)聚焦离子束(FIB)横截面观察与应力松弛相关的树脂收缩。两种方法都揭示了树脂袋表面的塌陷效应,证实了基体中的拉伸残余应力。通过测量纤维推出前后基体孔截面直径的变化来评估面内变形。设计了一种解析解,将测量的应变转换为纤维附近的应力,解决了残余微应力的重要性。结果表明,飞机初级结构中常用的单向CFRP带材料系统在纤维表面附近的基体中显示出较高的拉伸残余应力值。这样的残余应力,加速了基体开裂的发生,对结构的完整性是有害的。

 


来源:复合材料力学仿真Composites FEM
ACTMechanicalAdditiveSystemHPCMAGNET断裂复合材料化学航空航天建筑焊接铸造裂纹理论材料
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【新文速递】2025年11月5日固体力学SCI期刊最新文章

今日更新:International Journal of Solids and Structures 3 篇,Journal of the Mechanics and Physics of Solids 1 篇,International Journal of Plasticity 1 篇,Thin-Walled Structures 7 篇International Journal of Solids and StructuresStrain-rate-independent elasticity and strain-rate-sensitive plasticity in metallic glass stochastic network nanostructureYuhang Zhang, Xiuming Liu, Yiqun Hu, Suhang Dingdoi:10.1016/j.ijsolstr.2025.113742金属玻璃随机网络纳米结构的应变率无关弹性和应变率敏感塑性Metallic materials with nanoscale voids have emerged as a novel class of structural and functional materials due to their unique properties. This study employs molecular dynamics simulations to investigate the strain-rate-dependent mechanical behaviors of Cu50Zr50 metallic glass stochastic network nanostructure (MGSNN) under uniaxial tension and compression over the strain rates from 5 × 106 to 5 × 109 s–1. It is found that the MGSNN exhibits strain-rate-independent elasticity and prominent strain-rate-sensitive plasticity. The Young’s modulus remains nearly constant, whereas the yield strength and ultimate tensile strength (UTS) significantly increase with increasing strain rate. This phenomenon originates from intrinsic deformation mechanis ms: elastic response is governed by bond stretching that is inherently strain-rate-independent, whereas plastic deformation involves shear transformation zone activation and extension, which requires strain energy release and is strongly strain-rate-dependent. At higher strain rates, the release of energy is more difficult, and thus, the activation and appreciation of plastic events are restricted. As a result, the yield strength, yield strain, and UTS are enhanced at higher strain rates. The sequential yielding, necking, and breakage of individual nanowires are hindered at higher strain rates, resulting in the delayed global fracture of the MGSNN. A modified Gibson-Ashby relation comprising the strain rate effect precisely predicts the yield strength. The findings provide fundamental insights into the deformation mechanis ms of amorphous porous nanostructures and establish guidelines for designing metallic glass nanofoams with tailored mechanical properties for structural and functional applications.具有纳米级空隙的金属材料由于其独特的性能而成为一类新型的结构和功能材料。本文采用分子动力学模拟方法研究了Cu50Zr50金属玻璃随机网络纳米结构(MGSNN)在应变速率为5 × 106 ~ 5 × 109 s-1的单轴拉伸和压缩条件下随应变速率变化的力学行为。结果表明,MGSNN具有应变率无关的弹性和显著的应变率敏感塑性。杨氏模量几乎保持不变,而屈服强度和极限抗拉强度(UTS)随着应变速率的增加而显著增加。这种现象源于固有的变形机制:弹性响应由固有的应变速率无关的键拉伸控制,而塑性变形涉及剪切转变区的激活和扩展,这需要应变能释放,并且与应变速率密切相关。在较高的应变速率下,能量的释放更加困难,因此,塑性事件的激活和欣赏受到限制。因此,在较高的应变速率下,屈服强度、屈服应变和UTS都得到了提高。在较高的应变速率下,单个纳米线的顺序屈服、颈缩和断裂受到阻碍,导致MGSNN的整体断裂延迟。包含应变率效应的修正Gibson-Ashby关系式可以准确地预测屈服强度。这些发现为非晶多孔纳米结构的变形机制提供了基本的见解,并为设计具有结构和功能应用的定制机械性能的金属玻璃纳米泡沫提供了指导。Stochastic identification of transversally isotropic elastic tensor generated from a micromechanics model for equi-biaxially stretched polymerLuc Chevalier, Yun-Mei Luodoi:10.1016/j.ijsolstr.2025.113743等双轴拉伸聚合物微力学模型中横向各向同性弹性张量的随机识别The paper focusses on the probabilistic study of transversally isotropic (TI) elastic tensors properties generated by fast equi-biaxial (EB) stretching of polyethylene terephthalate (PET) sheets. The transformation from an initially isotropic amorphous sheet to an anisotropic stretched plate is a complex process, and the resulting elastic properties exhibit variations that depend on the processing conditions. The experimental variations observed on the parameters of the micromechanical model are identified and probability density functions (PDF) are built. A Monte-Carlo simulation is conducted to generate a stochastic TI elastic tensor. The PDF of the stochastic elastic tensor, reflecting the TI symmetry class, is identified an alytically. The Markov chain Monte Carlo (MCMC) generation of this last is compared to the results of the Monte-Carlo simulation obtained from the micromechanical model. The observed differences are an alyzed and discussed.本文主要研究了快速等双轴(EB)拉伸聚对苯二甲酸乙二醇酯(PET)片材所产生的横向各向同性(TI)弹性张量特性的概率性。从最初的各向同性非晶片到各向异性拉伸板的转变是一个复杂的过程,并且由此产生的弹性性能表现出依赖于加工条件的变化。识别了实验观测到的细观力学模型参数的变化,建立了概率密度函数。通过蒙特卡罗模拟生成随机TI弹性张量。对反映TI对称类的随机弹性张量的PDF进行了解析识别。最后将马尔可夫链蒙特卡罗(MCMC)生成的结果与从微观力学模型中获得的蒙特卡罗模拟结果进行了比较。对观察到的差异进行了分析和讨论。Dual tunability in flexural and torsional bandgaps for pipe systems using perforated auxetic ringsYutong Yuan, Hui Wangdoi:10.1016/j.ijsolstr.2025.113747管道系统的弯曲和扭转带隙的双重可调性The mid-low frequency vibration of pipes caused by external excitations or internal fluid flow significantly impacts their functionality and service life. For this aim, a novel pipe-vibration-isolation design is proposed, featuring a periodic arrangement of meta-rings bonded to the pipe’s surface along the axial direction to form a combined structure. Each meta-ring incorporates orthogonally aligned peanut-shaped holes in both radial and circumferential directions. First, a simplified combined pipe model with solid rings is solved by theoretical ana lysis to explore its bandgap characteristics and validate the established finite element model. Then, the superiority of the peanut-shaped perforation in generating lower-frequency bandgap is demonstrated by comparing to the rectangular and elliptical perforations and the solid cases. Thirdly, the vibration-isolation capacity of the combined pipe is numerically investigated in time- and frequency-domains, and the effects of the design parameters of the meta-ring on the bandgap characteristics of the combined pipe are discussed. The main findings include: (1) the dual tunability for the flexural and torsional waves is realized by the proposed meta-ring design; (2) the local resonance induced by the coupling of meta-rings and pipe creates significant mid-frequency bandgaps; (3) the bandgap of the combined pipe considerably depend on meta-ring’s material and geometrical dimensions. Particularly, bandgap frequencies can drop below 20 Hz when silicone rubber is used.由于外部激励或内部流体流动引起的管道中低频振动严重影响管道的功能和使用寿命。为此,提出了一种新型的管道隔振设计,其特点是在管道表面沿轴向周期性地布置元环,形成一个组合结构。每个元环在径向和周向上都包含正交排列的花生形孔。首先,通过理论分析求解了带实体环的简化组合管模型,探索了其带隙特性,并验证了所建立的有限元模型。然后,通过与矩形、椭圆形穿孔和固体情况的比较,证明了花生形穿孔在产生低频带隙方面的优越性。在时域和频域上对组合管的隔振能力进行了数值研究,并讨论了元环设计参数对组合管带隙特性的影响。主要研究结果包括:(1)通过提出的元环设计实现了弯扭波的双重可调谐;(2)元环与管道耦合引起的局部共振产生显著的中频带隙;(3)组合管的带隙与元环的材料和几何尺寸有很大的关系。特别是,当使用硅橡胶时,带隙频率可以降至20 Hz以下。Journal of the Mechanics and Physics of SolidsEffects of multiscale substructures on the effective behavior and field statistics of porous materialsShuvrangsu Dasdoi:10.1016/j.jmps.2025.106411多尺度子结构对多孔材料有效行为和场统计的影响This work investigates the effects of multiscale substructure on the mechanical response of porous materials. First, we consider porous materials consisting of two populations of cylindrical pores embedded in an incompressible anisotropic viscous matrix and obtain ana lytical estimates for the overall response and field statistics under plane-strain loading in transverse plane. We demonstrate that the effective bulk viscosity of three-scale porous materials is lower compared to that of two-scale porous materials, whereas the effective shear viscosity remains unaffected. However, the stress and strain-rate fields become substantially more heterogeneous because of the multiscale substructure, with the enhancement increasing with the anisotropy of the viscous matrix, the total pore volume fraction, and the relative volume fraction of large and s mall pores. Next, we consider porous polycrystals in which the pores of two populations are distributed in a polycrystalline material composed of anisotropic viscous grains. Depending on the relative sizes of the pores to the grains, three types of porous polycrystals are considered: porous polycrystals containing intergranular pores and voids; porous polycrystals with porous grains and intergranular pores; and porous polycrystals with porous grains and voids. As before, the overall deviatoric response remains largely independent of the relative sizes of pores and grains, but the polycrystals containing porous grains show a softer dilatational response than the other two types of porous polycrystals. Moreover, the polycrystals consisting of intragranular pores exhibit substantially more heterogeneity of the stress and strain-rate fields, compared to polycrystals containing only voids or intergranular pores. While this work focuses on multiscale porous viscous materials, the framework to derive the overall response and field statistics is quite general and, with an appropriate linearization scheme, it can be extended to multiscale porous viscoplastic materials. In this work, however, we considered porous materials with anisotropic viscous phases and focused on uncovering the effects of multiscale substructures, which are found to significantly influence the field statistics of porous materials with strongly anisotropic phases.本文研究了多尺度子结构对多孔材料力学响应的影响。首先,我们考虑了由嵌套在不可压缩各向异性粘性矩阵中的两类圆柱孔组成的多孔材料,并获得了横向平面应变加载下的总体响应和场统计的解析估计。我们证明了三尺度多孔材料的有效体积粘度比两尺度多孔材料低,而有效剪切粘度不受影响。但由于多尺度子结构的存在,应力场和应变率场的非均质性明显增强,且随黏性基质的各向异性、总孔隙体积分数、大小孔隙相对体积分数的增加而增强。接下来,我们考虑多孔多晶,其中两个种群的孔隙分布在由各向异性粘性颗粒组成的多晶材料中。根据孔隙与晶粒的相对大小,可以考虑三种类型的多孔多晶:含有晶间孔隙和空隙的多孔多晶;具有多孔颗粒和粒间孔隙的多孔多晶;以及带有多孔颗粒和空隙的多孔多晶。与之前一样,总体偏差响应在很大程度上与孔隙和晶粒的相对大小无关,但含有多孔颗粒的多晶比其他两种类型的多孔多晶表现出更柔和的膨胀响应。此外,与只含有孔洞或粒间孔洞的多晶相比,由粒内孔洞组成的多晶表现出更强的应力和应变率场的非均质性。虽然本研究的重点是多尺度多孔粘塑性材料,但推导整体响应和场统计的框架是相当通用的,通过适当的线性化方案,可以将其扩展到多尺度多孔粘塑性材料。然而,在这项工作中,我们考虑了具有各向异性黏性相的多孔材料,并重点揭示了多尺度子结构的影响,发现多尺度子结构对具有强各向异性相的多孔材料的场统计有显著影响。International Journal of PlasticityTheoretical and numerical investigations of dislocation evolution and anisotropic plasticity in UO2Mengke Cai, Tenglong Cong, Yinan Cui, Yang Li, Zhifang Qiu, Zhipeng Sun, Hanyang Gudoi:10.1016/j.ijplas.2025.104538UO2中位错演化及各向异性塑性的理论与数值研究Uranium dioxide (UO2), the most widely used nuclear fuel, exhibits complex plasticity and highly anisotropic mechanical properties. Under high burnup conditions, the rim region is formed with tangled dislocation networks in UO2, involving the propagation and interaction of dislocations in multiple slip systems, leading to distinct behaviors compared to the traditional metals. In this work, we proposed an atomic-informed dislocation mobility law corresponding to both {100} and {110} slip systems, with all parameters calibrated from experiments. By employing this newly developed mobility law as well as a thermally activated cross-slip model, we carried out three-dimensional discrete dislocation dynamics (DDD) simulations to explore the anisotropic plastic responses of UO2 across a wide range of temperatures from 900K to 1900K. The temperature dependence of critical resolved shear stress of {100} and {110} slip systems has been successfully reproduced by our simulations, which agrees well with experimental data. A strong orientation and temperature dependent yield strength has been observed from the single crystal UO2 tensile tests, which agrees well with experiments. Notably, the experimentally observed yield stress drop of UO2 is reproduced in our DDD simulations, rooted in the slip system transition from the {110} (hard) to {100} (easy) slip systems. To highlight the interplay of dislocations in different slip systems, a dislocation density evolution model was established, incorporating dislocation multiplication, annihilation, cross-slip, and junction formation mechanis ms. This model not only accurately predicts the dislocation density evolution for both {100} and {110} slip systems, but also reveals the underlying mechanis m for the aforementioned slip transition behaviors. In conjunction with the dislocation mobility law, a dislocation-based crystal plasticity model was developed which can accurately predict the macroscopic mechanical response of single crystal UO2 under different temperatures and strain rates. These insights are expected to shed light on understanding the mechanical anisotropy of UO2 under high irradiation dose and complex loading conditions.二氧化铀(UO2)是应用最广泛的核燃料,具有复杂的塑性和高度各向异性的力学性能。在高燃耗条件下,UO2在边缘区域形成缠结位错网络,涉及多滑移体系中位错的传播和相互作用,导致与传统金属不同的行为。在这项工作中,我们提出了一个与{100}和{110}滑移系统相对应的原子信息位错迁移率定律,所有参数都是从实验中校准的。利用这一迁移率定律和热激活交叉滑移模型,我们进行了三维离散位错动力学(DDD)模拟,探讨了UO2在900K至1900K范围内的各向异性塑性响应。模拟结果成功地再现了{100}和{110}滑移系统临界分解剪应力的温度依赖性,与实验数据吻合较好。从UO2单晶拉伸试验中观察到很强的取向和温度依赖性屈服强度,这与实验结果吻合得很好。值得注意的是,实验观察到的UO2屈服应力下降在我们的DDD模拟中得到了再现,这是由于滑移系统从{110}(硬)到{100}(易)滑移系统的转变。为了突出位错在不同滑移体系中的相互作用,建立了位错密度演化模型,包括位错增殖、湮灭、交叉滑移和结形成机制。该模型不仅准确地预测了{100}和{110}滑移体系的位错密度演变,而且揭示了上述滑移转变行为的潜在机制。结合位错迁移率规律,建立了基于位错的晶体塑性模型,该模型可以准确预测不同温度和应变速率下UO2单晶的宏观力学响应。这些发现将有助于理解UO2在高辐照剂量和复杂载荷条件下的力学各向异性。Thin-Walled StructuresFlexural performance tests and bearing capacity calculation method for steel–UHPC–steel composite beams incorporating longitudinal and transverse diaphragmsXin Wang, Muyu Liu, Qi Li, Tengfei Wangdoi:10.1016/j.tws.2025.114179纵向和横向隔板钢- uhpc -钢组合梁抗弯性能试验及承载力计算方法To enhance the load-bearing capacity and impact resistance of steel–concrete–steel composite structures (SCSCSs), this study investigated replacing conventional concrete with ultra-high-performance concrete (UHPC). A novel steel–UHPC–steel composite structure (SUSCS), featuring a steel shell compartmentalized by longitudinal and transverse diaphragms, was proposed. This configuration, however, results in a discontinuous UHPC distribution. Existing methods for calculating the flexural capacity of SUSCSs do not account for the effects of compartmentalization. To investigate the mechanis m and effect of installing longitudinal and transverse diaphragms on the flexural capacity of SUSCSs, eight steel–UHPC–steel composite beam (SUSCB) designs were an alyzed through theoretical calculations, beam tests, and finite element simulations. The failure mechanis ms, damage characteristics, and crack propagation patterns of SUSCBs with diaphragms were investigated. Based on these an alyses, finite element models were developed, novel schematic diagrams for calculating flexural capacity were proposed, and a method incorporating the effects of longitudinal and transverse diaphragms was established. Results show that installation of longitudinal diaphragms increased the flexural capacity of SUSCBs by 34.1%, while transverse diaphragms reduced it by 7.1%. The theoretically calculated flexural capacities closely matched experimental values, with an average error of only 3%. These findings provide a robust a nalytical basis for the design and construction of SUSCSs.为了提高钢-混凝土-钢组合结构(SCSCSs)的承载能力和抗冲击能力,研究了用超高性能混凝土(UHPC)替代传统混凝土的方法。提出了一种新型钢- uhpc -钢复合结构(SUSCS),其钢壳由纵向和横向隔板分隔。然而,这种配置导致UHPC分布不连续。现有的计算suscs抗弯能力的方法没有考虑到分区的影响。为了研究安装纵向隔板和横向隔板对SUSCB抗弯承载力的影响机理和影响,通过理论计算、梁试验和有限元模拟分析了8种钢- uhpc -钢组合梁(SUSCB)设计。研究了带隔板suscb的破坏机理、损伤特征和裂纹扩展模式。在此基础上,建立了有限元模型,提出了新的抗弯承载力计算原理图,并建立了考虑纵横隔板影响的抗弯承载力计算方法。结果表明,安装纵向隔板可使suscb的抗弯承载力提高34.1%,横向隔板可使suscb的抗弯承载力降低7.1%。理论计算的抗弯承载力与实验值接近,平均误差仅为3%。这些发现为suscs的设计和建造提供了强有力的分析基础。A universal parametric nonlinear model order reduction method for complex shell structuresYipeng Liu, Wei Fan, Tengfei Yuan, Shengjun Zeng, Hui Rendoi:10.1016/j.tws.2025.114185复杂壳结构的通用参数非线性模型降阶方法To address constructing nonlinear reduced-order models for perforated shell structures with complex geometries, this paper proposes a universal nonlinear model reduction technique. Utilizing conformal mapping that preserves inherent modal properties, the technique establishes reduction bases for such structures in the mapped plane. The proposed method employs boundary first flattening (BFF) to map non-planar shells to planar domains for global parameterization of complex shells. Within the mapped parametric plane, higher-order elements are employed for high-accuracy computation of parametric modes and modal derivatives, establishing parametric nonlinear reduced-order models for non-planar shells. By exploiting the decoupling of in-plane and out-of-plane deformations in planar structures, the static condensation method (SCM) is employed within the parametric plane to further reduce degrees of freedom (DoFs). The optimal static condensation method (OSCM), which is directly applicable to complex non-planar shells, is developed without the need for additional mathematical modes. The approach is applicable to modal reduction of arbitrarily complex non-planar shells. With computational accuracy maintained, a significant reduction in system DoFs is achieved, providing a solution for real-time a nalysis and control of complex multibody systems.为解决复杂几何孔壳结构非线性降阶模型的构造问题,提出了一种通用的非线性模型降阶技术。利用保角映射保留固有模态属性,该技术在映射平面上建立了这种结构的还原基。该方法采用边界优先平坦化(BFF)将非平面壳映射到平面域,实现复杂壳的全局参数化。在映射的参数平面内,采用高阶元进行参数模态和模态导数的高精度计算,建立非平面壳的参数化非线性降阶模型。利用平面结构面内、面外变形的解耦特性,在参数平面内采用静凝聚法进一步降低结构的自由度。在不需要附加数学模型的情况下,建立了直接适用于复杂非平面壳结构的最优静态凝结法。该方法适用于任意复杂非平面壳的模态简化。在保证计算精度的前提下,实现了系统自由度的显著降低,为复杂多体系统的实时分析和控制提供了一种解决方案。Nonlinear internal resonance in graphene platelet-reinforced metal foam plates: Straight-side quadrilateral geometry effectsZhong-Shi Ma, Gui-Lin She, M.A. Eltaherdoi:10.1016/j.tws.2025.114186石墨烯平板增强金属泡沫板的非线性内部共振:直边四边形几何效应This research a nalyzes nonlinear dynamics in straight-edged quadrilateral graphene platelet-reinforced metal foam (GPLRMF) plates of arbitrary shape, focusing on the unique case of 1:3 internal resonance. The equivalent mechanical properties of GPLRMF composite materials were evaluated using the mixture rule and Halpin-Tsai model. Based on the first-order shear deformation theory (FSDT) and von Kármán geometric nonlinearity assumption, the lateral vibration control equation for quadrilateral plates was derived through Hamilton's principle, accounting for in-plane displacement, rotational inertia, and shear deformation effects. The generalized differential quadrature method (GDQM) was used to discretize the control equations and boundary conditions in space, followed by the numerical Galerkin method to transform them into Duffing-type nonlinear equations. Subsequently, the modulation equations for 1:3 internal resonance in polar and Cartesian coordinate systems were established using the multiscale method. By employing the Runge-Kutta algorithm and nonlinear equation solver, the study traced the nonlinear dynamic solutions and steady-state equilibrium solutions, and constructed the bifurcation characteristic diagram accordingly. Finally, the influence mechanis ms of the damping coefficient, external excitation amplitude, detuning parameters, and material parameters on ‌the 1:3 internal resonance nonlinear dynamic behavior were ana lyzed. The results demonstrate that systematically varying the vertex angles (βL, βR ) of a quadrilateral plate adjusts structural asymmetry and stiffness, thereby shifting resonance peaks and expanding the multi-valued solution region. Furthermore, an optimal frequency detuning parameter enhances inter-modal energy transfer efficiency.本研究分析了任意形状的直边四边形石墨烯片状增强金属泡沫(GPLRMF)板的非线性动力学,重点研究了1:3内部共振的独特情况。采用混合规则和Halpin-Tsai模型对GPLRMF复合材料的等效力学性能进行了评价。基于一阶剪切变形理论(FSDT)和von Kármán几何非线性假设,利用Hamilton原理推导了考虑面内位移、转动惯量和剪切变形影响的四边形板横向振动控制方程。采用广义微分正交法(GDQM)对控制方程和边界条件进行空间离散化,然后采用数值Galerkin方法将其转化为duffing型非线性方程。随后,利用多尺度方法建立了在极坐标系和直角坐标系下1:3内共振的调制方程。采用龙格-库塔算法和非线性方程求解器,对非线性动力解和稳态平衡解进行了跟踪,并据此构造了分岔特征图。最后,分析了阻尼系数、外激励幅值、失谐参数和材料参数对1:3内共振非线性动力特性的影响机理。结果表明,系统地改变顶点角(βL, βR )调整结构的不对称性和刚度,从而移动共振峰,扩大多值解区域。此外,最优频率失谐参数提高了模态间能量传递效率。Reinforced structural design, additive manufacturing and crashworthiness of continuous fiber reinforced composite Negative Poisson’s Ratio (NPR) honeycombHongyong Jiang, Shuheng Xiao, Yuan Yang, Qinglei Sun, Tiancai Xie, Yiru Ren, Zhihui Liudoi:10.1016/j.tws.2025.114190连续纤维增强复合材料负泊松比(NPR)蜂窝的增强结构设计、增材制造及耐撞性In this work, the reinforced design, continuous fiber 3D-printing and crashworthiness of composite Negative Poisson’s Ratio (NPR) honeycombs are investigated. Two types of NPR honeycombs are designed, including design-I with a double-layer configuration, and design-II incorporating inclined reinforcement rods. Single-stroke continuous fibers 3D-printing paths are strategically planned to align with the unique geometry of complex samples, thereby minimizing fiber dragging and ensuring structural continuity. The process parameters, including line width and layer thickness, are studied to reduce manufacturing defects. Effects of feature sizes on the crashworthiness of samples are studied. The trends in printing defects, such as fiber dragging and fiber-free areas, are characterized and revealed. Crushing tests and simulations are conducted to evaluate the mechanical and failure behaviors, indicating similar experimental and simulated data. It is found that the design-II has higher energy absorption (+113.9%) and specific energy absorption (SEA) (+68.9%) compared to unreinforced NPR honeycombs, and its maximum load and SEA increase with decreasing feature angle. Microscopic observations illustrate that the primary failure modes of samples are fiber splitting, matrix cracking, interlayer delamination, fiber buckling, at different regions/corners. Finally, the reinforcement mechanis m is revealed that the inclined reinforcement rod can not only suppresses the premature inward folding deformation but also form a secondary contact bearing latterly, inducing progressive failure modes. This work offers a theoretical foundation for the design and manufacturing of composite energy-absorbing structures.本文对复合材料负泊松比(NPR)蜂窝的增强设计、连续纤维3d打印和耐撞性进行了研究。设计了两种类型的NPR蜂窝,其中设计i采用双层结构,设计ii采用倾斜钢筋。单冲程连续纤维3d打印路径被战略性地规划为与复杂样品的独特几何形状对齐,从而最大限度地减少纤维拖拽并确保结构连续性。研究了工艺参数,包括线宽和层厚,以减少制造缺陷。研究了特征尺寸对样本耐撞性的影响。分析并揭示了纤维拖拽和无纤维区等印刷缺陷的发展趋势。进行了破碎试验和模拟,以评估其力学和破坏行为,结果表明实验和模拟数据相似。结果表明,与未加筋的蜂窝式结构相比,设计型蜂窝式结构具有更高的能量吸收(+113.9%)和比能量吸收(+68.9%),且其最大载荷和比能量吸收随特征角的减小而增大。微观观察表明,试样在不同区域/角落的主要破坏模式为纤维断裂、基体开裂、层间分层和纤维屈曲。最后,揭示了倾斜钢筋杆的加固机理:倾斜钢筋杆不仅能抑制过早向内折叠变形,而且后期还会形成二次接触轴承,诱发渐进式破坏模式。为复合材料吸能结构的设计和制造提供了理论依据。Moment-resisting capacity of a fully bolted assembled inter-module connection for staggered modular steel constructionsJian Tang, Yang Liu, Zhihua Chen, Huaqiao Wangdoi:10.1016/j.tws.2025.114177交错模组钢结构全螺栓组合模间连接的抗弯矩能力Modular steel constructions (MSCs), as an innovative, environmentally friendly, and highly assembled form of construction, are characterized by 'multi-beam' and 'multi-column'. This configuration characteristic enhances construction efficiency but leads to a significant increase in the amount of steel used. To further optimize the modular structure system, a multi-story staggered modular structure system is developed, with a spaced arrangement of modular units, and accordingly, a fully bolted assembled inter-module connection is proposed in this study. The static performance of the substructure, including failure modes, load-displacement curves, and strain distribution, was experimentally investigated through three full-scale monotonic static loading tests. Particular emphasis was placed on examining the effects of connection reinforcement parameters, specifically the thickness of corner fittings and types of stiffening plates. The test results demonstrated that the maximum bearing capacity was increased by 11.7% by adding beam flange cover plates. Furthermore, when the thickness of corner fittings was increased to 10 mm, a significant enhancement of 39.3% in the maximum bearing capacity was achieved, accompanied by optimal ductility. A refined finite element model (FEM) was subsequently developed and validated against test results. The failure modes were found to be in good agreement with test observations, with errors in initial stiffness and yield bearing capacity maintained below 4%. Through parametric ana lysis, the influences of gap between double beams, diameter of the bolts, and thickness of corner fitting on the substructure's static performance were systematically investigated. Based on the FEM results, corresponding design recommendations were proposed. In addition, the theoretical formula for the yield moment of connection was derived based on the elastic theory, and the absolute error is within 7% between the theoretical value and the test and FEM values. The research results can provide a basis for the design of the staggered modular structure system.模块化钢结构(MSCs)是一种创新的、环保的、高度组装的建筑形式,其特点是“多梁”和“多柱”。这种结构特点提高了施工效率,但导致钢材使用量的显著增加。为进一步优化模块化结构体系,设计了多层交错模块化结构体系,模块单元间隔布置,并据此提出了全螺栓拼装的模块间连接方式。通过三次全尺寸单调静载试验,研究了子结构的静力性能,包括破坏模式、荷载-位移曲线和应变分布。特别强调的是检查连接加固参数的影响,特别是拐角配件的厚度和加强板的类型。试验结果表明,添加梁缘盖板可使梁的最大承载能力提高11.7%。当角件厚度增加到10 mm时,最大承载能力显著提高39.3%,同时延性最佳。随后建立了一个精细化的有限元模型,并根据试验结果进行了验证。破坏模式与试验结果吻合较好,初始刚度和屈服承载力误差均保持在4%以下。通过参数分析,系统地研究了双梁间距、螺栓直径、角件厚度对子结构静力性能的影响。根据有限元分析结果,提出了相应的设计建议。此外,基于弹性理论推导了连接屈服弯矩的理论计算公式,理论值与试验值和有限元值的绝对误差在7%以内。研究结果可为交错模块化结构体系的设计提供依据。Enhancing fracture resistance of AM parts via the Concurrent Channel Reinforcement method: A Study of manufacturing parameters and loading conditionsHadi Sadeghian, Majid R. Ayatollahi, Nima Razavidoi:10.1016/j.tws.2025.114178 通过并发通道加固方法提高增材制造零件的抗断裂能力:制造参数和加载条件的研究In recent years, researchers have proposed various reinforcing methods to promote the mechanical properties of Fused Filament Fabrication (FFF) parts. Among these strengthening techniques, the Concurrent Channel Reinforcement (CCR) method, recently introduced, offers promise in enhancing the fracture strengths of FFF specimens; however, different aspects of this technique remain unexplored. In this context, this study aims to answer how the CCR technique performs under different printing parameters and loading conditions, considering that these factors can significantly affect both the polymer matrix properties and the reinforcement effectiveness. To this end, a comprehensive experimental and numerical investigation is conducted to evaluate the fracture resistance of Polylactic Acid (PLA) parts reinforced with AISI 430 stainless steel macro-fibers. Pre-cracked Single Edge Notch Tension (SENT) and Semi-Circular Bend (SCB) specimens with raster angles of ±45°, 0°, and 90° are printed and subjected to tension- and tension-bending-dominated loading conditions, with a comparison of experimental results with respect to those of corresponding control counterparts. During these experimental tests, specimens are monitored by the Digital Image Correlation (DIC) technique to measure Notch Opening Distance (NOD) values in addition to their fracture strengths. A Finite Element (FE) an alysis is then performed, aiming to comparatively assess the stresses induced in the polymer matrices and the interfacial bonding at fiber/matrix interfaces across different cases. Ultimately, detailed fractography of the fracture surfaces of the reinforced parts is conducted to study the failure mechanis ms and their alteration among the studied cases. Findings reveal that the incorporation of less than 0.63% fiber volume fraction leads to declining NOD values, with significant improvements of fracture loads up to 42% in SENT and 21% in SCB specimens compared to control counterparts. This is while strain energy values of these specimens, absorbed prior to the final failure, are substantially enhanced utmost by 1685% and 1424% relative to the control specimens, respectively. The reported results confirm the potency of the CCR technique in simultaneously enhancing fracture strengths of varied FFF structures and postponing their final failure, both of which can lead to a wider utilization of these structures in load-bearing applications.近年来,研究人员提出了各种增强方法来提高熔丝制造(FFF)零件的力学性能。在这些强化技术中,最近引入的并发通道强化(CCR)方法为提高FFF试件的断裂强度提供了希望;然而,这项技术的不同方面仍未被探索。在此背景下,本研究旨在回答CCR技术在不同打印参数和加载条件下的表现,因为这些因素会显著影响聚合物基体性能和增强效果。为此,对AISI 430不锈钢宏纤维增强聚乳酸(PLA)零件的抗断裂性能进行了综合试验和数值研究。打印出光栅角为±45°、0°和90°的预裂单边缘缺口拉伸(SENT)和半圆弯曲(SCB)试样,并对其进行拉伸和拉伸弯曲主导的加载条件,并将实验结果与相应对照的实验结果进行比较。在这些实验测试中,试样通过数字图像相关(DIC)技术进行监测,以测量缺口开启距离(NOD)值以及断裂强度。然后进行了有限元分析,旨在比较评估不同情况下聚合物基体中诱导的应力和纤维/基体界面的界面结合。最后,对强化件的断口进行了详细的断口形貌分析,研究了强化件的破坏机制及其变化。研究结果表明,纤维体积分数低于0.63%会导致NOD值下降,与对照组相比,SENT试件的断裂载荷显著提高42%,SCB试件的断裂载荷显著提高21%。与此同时,这些试样在最终破坏前吸收的应变能值,相对于对照试样,分别大幅提高了1685%和1424%。报道的结果证实了CCR技术在同时提高各种FFF结构的断裂强度和推迟其最终破坏方面的效力,这两者都可以导致这些结构在承载应用中的更广泛应用。High-frequency vibration ana lysis of honeycomb plate based on EFEA: numerical calculation, experiment and damping loss factor identificationYuchen Qiu, Xiuyan Cheng, Jili Rongdoi:10.1016/j.tws.2025.114183基于EFEA的蜂窝板高频振动分析:数值计算、实验及阻尼损失因子辨识To address the demand for high-frequency vibration response ana lysis of aluminum honeycomb sandwich plates, this study conducts an in-depth investigation through a combination of numerical simulations and experimental testing, and propose a novel method for identifying the damping loss factor of aluminum honeycomb sandwich plates. Equivalent parameters of the aluminum honeycomb sandwich plate were calculated based on equivalent plate theory and honeycomb plate theory. Three EFEA models were established: a plate-equivalent EFEA model, an orthotropic EFEA model, and an average-wavenumber-equivalent EFEA model. The accuracy of these models was validated by comparing numerical results with an alytical solutions. Subsequently, a finite difference method was employed to develop a theoretical framework for energy density testing corresponding to the three EFEA models. The validity of this testing theory was confirmed by numerical verification. Furthermore, guided by the principle of minimizing the error between experimental and numerical results, a damping loss factor identification method for aluminum honeycomb sandwich plates was proposed. The method was further refined by introducing a comprehensive influence factor. The results demonstrate that, the orthotropic EFEA model accurately and effectively captures the high-frequency vibration response of aluminum honeycomb sandwich plates in both numerical simulations and experimental tests. Additionally, the proposed method identifies the damping loss factor of the structure more effectively when incorporating a comprehensive influence factor.针对铝蜂窝夹层板高频振动响应分析的需求,本研究通过数值模拟与实验测试相结合的方法进行了深入研究,提出了一种确定铝蜂窝夹层板阻尼损失因子的新方法。基于等效板理论和蜂窝板理论,计算了铝蜂窝夹层板的等效参数。建立了板等效EFEA模型、正交各向异性EFEA模型和平均波数等效EFEA模型。通过数值结果与解析解的比较,验证了模型的准确性。随后,采用有限差分法建立了三种EFEA模型对应的能量密度测试理论框架。通过数值验证,验证了该测试理论的有效性。在此基础上,以实验与数值误差最小为原则,提出了一种铝蜂窝夹层板阻尼损失因子辨识方法。通过引入综合影响因子,进一步完善了该方法。数值模拟和试验结果表明,正交各向异性有限元模型准确有效地捕捉了铝蜂窝夹层板的高频振动响应。此外,该方法在纳入综合影响因子时,可以更有效地识别结构的阻尼损失因子。来源:复合材料力学仿真Composites FEM

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