今日更新:International Journal of Solids and Structures 1 篇,International Journal of Plasticity 1 篇,Thin-Walled Structures 1 篇
A mechanics-based design approach to local buckling of thin-walled cross-sections
Rupert Annison, Jurgen Becque
doi:10.1016/j.ijsolstr.2025.113487
基于力学的薄壁截面局部屈曲设计方法
A new methodology for the design of thin-walled cross-sections against local buckling is presented. Unlike the currently codified approaches (the Effective Width Method and the Direct Strength Method), which are based on empirical curve-fitted equations, the new method is rational in nature: a differential equation governing the post-local buckling behaviour of thin-walled cross-sections is established, combined with a failure criterion based on first yield of the membrane stresses, and solved using a finite element scheme. Owing to its solid theoretical fundamentals, the approach is applicable across all possible cross-sectional shapes. To provide an initial proof-of-concept of the new method, an experimental campaign was devised, comprising 22 axial compression tests on cold-formed steel stub columns with a wide range of cross-sectional geometries. All specimens failed by local buckling. The average ratio of the predicted to the experimentally measured capacity was 0.96, with a standard deviation of just 2.9%, and the new approach clearly outperformed the current design standards.
提出了一种抗局部屈曲薄壁截面设计的新方法。与现有的基于经验曲线拟合方程的方法(有效宽度法和直接强度法)不同,新方法本质上是合理的:建立了控制薄壁截面局部后屈曲行为的微分方程,结合基于膜应力首次屈服的破坏准则,并使用有限元方案进行求解。由于其坚实的理论基础,该方法适用于所有可能的横截面形状。为了提供新方法的初步概念验证,设计了一项实验活动,包括对具有广泛横截面几何形状的冷弯钢短柱进行22次轴压测试。所有试件均因局部屈曲而失效。预测容量与实验测量容量的平均比值为0.96,标准差仅为2.9%,明显优于现行设计标准。
Enhancement of mechanical properties in AZ91D magnesium alloy via wire arc additive manufacturing: influence of rapid solidification and solute segregation on microstructure and deformation behavior
Weizong Bao, Bingnan Qian, Huaqing Yi, Sihao Zou, Ziqi Mei, Changmeng Liu, Binbin He, Yueling Guo, Wenjun Lu
doi:10.1016/j.ijplas.2025.104376
电弧增材制造增强AZ91D镁合金力学性能:快速凝固和溶质偏析对组织和变形行为的影响
The short-process fabrication of high-performance magnesium alloys holds great promise for aerospace and automotive applications, driving advancements in high-end manufacturing. In this study, tungsten inert gas (TIG)-protected wire arc additive manufacturing (WAAM) was employed to produce AZ91D Mg alloy with a weakly textured, equiaxed grain structure. The resulting alloy exhibits an ultimate tensile strength of 284 MPa and uniform elongation of 12.5%, facilitated by enhanced work hardening. Optimized solidification conditions "freeze" solute atoms in a supersaturated state, inhibiting diffusion and precipitation, and result in a heterogeneous solute distribution. The elevated Al solute concentration suppresses twin propagation, leading to the formation of refined twin lamellae. The ensuing interactions between these fine twins and dislocations play a pivotal role in enhancing the work hardening capability. Additionally, the gradient distribution of Al solute atoms, together with the grain boundary segregation of Al/Zn, effectively weakens the texture, thereby preserving the mechanical isotropy of the WAAM-AZ91D alloy. Additionally, a gradient distribution of solid solution Al atoms extending from grain boundaries to the interior establishes a hardness gradient, effectively alleviating stress concentrations at grain boundaries during deformation and enabling uniform plastic deformation of WAAM-AZ91D. This work expands the application of post-treatment-free short-process fabrication techniques as an effective strategy for the rapid production of high-performance magnesium alloys, broadening their application scope.
高性能镁合金的短工艺制造在航空航天和汽车应用中具有很大的前景,推动了高端制造业的进步。本研究采用钨惰性气体(TIG)保护电弧增材制造(WAAM)法制备了弱织构、等轴晶粒组织的AZ91D镁合金。该合金的抗拉强度为284 MPa,均匀伸长率为12.5%。优化的凝固条件将溶质原子“冻结”在过饱和状态,抑制扩散和沉淀,导致溶质分布不均匀。Al溶质浓度的升高抑制了孪晶的扩展,导致孪晶片的细化。这些细小孪晶和位错之间的相互作用对提高加工硬化能力起着关键作用。此外,Al溶质原子的梯度分布和Al/Zn的晶界偏析有效地削弱了织构,从而保持了WAAM-AZ91D合金的力学各向同性。此外,固溶体Al原子从晶界向内部的梯度分布形成了硬度梯度,有效地缓解了变形过程中晶界处的应力集中,使WAAM-AZ91D的塑性变形均匀。本工作拓展了无后处理短工艺制造技术作为快速生产高性能镁合金的有效策略的应用,拓宽了其应用范围。
Free-form surface texture morphology modeling in five-axis ball-end milling considering effective cutting edge
Sipei Zhu, Guoqiang Fu, Yue Zheng, Caijiang Lu, Xi Wang, Tao Wang, Jianzhong Fu
doi:10.1016/j.tws.2025.113506
考虑有效切削刃的五轴球头铣削自由曲面纹理形貌建模
Free-form workpieces are widely used in aerospace, energy, transportation etc. The quality of machined surface morphology and the overall texture morphology have a non-negligible influence on the accuracy and performance of the workpiece. In this paper, free-form surface texture morphology digital model in five-axis ball-end milling is proposed. Firstly, the kinematics expression of the cutting edge point is established combining with the general mathematical model of ball-end mill to explore the texture formation mechanism. Then, a fast determination method of effective cutting edge is proposed based on the tool-workpiece engagement geometry. Secondly, the discretization of the workpiece and cutting tool path in the parameter domain of the free-form surface are proposed referring to Z-map discretization concept. Cutting edge micro-element calculation is proposed based on the approximate arc constrained by the workpiece discrete precision. The free-form surface texture morphology digital model of five-axis ball-end milling is established. Thirdly, the digital models of bowl-shaped free-form surface texture morphology under different tool posture angle are established and the simulation efficiency of the proposed modeling methodology is verified. Fourthly, the experimental validation is carried out. The digital model is verified by the texture morphology comparison between digital models and machined surfaces under different posture angle and different surface position. Finally, the effect of feed per tooth and tool radius on the surface texture morphology and texture classification under different tool posture angles are explored.
自由曲面工件广泛应用于航空航天、能源、交通等领域。加工表面形貌和整体织构形貌的质量对工件的精度和性能有着不可忽视的影响。提出了五轴球头铣削中自由曲面纹理形态的数字模型。首先,结合球立铣刀的一般数学模型,建立了刃口点的运动学表达式,探讨了织构的形成机理;在此基础上,提出了一种基于刀具-工件啮合几何的有效切削刃快速确定方法。其次,根据Z-map离散化的概念,提出了工件和刀具轨迹在自由曲面参数域中的离散化方法;在工件离散精度约束下,提出了基于近似圆弧的切削刃微元计算方法。建立了五轴球头铣削自由曲面织构形貌数字模型。第三,建立了不同刀具姿态角下碗形自由曲面纹理形态的数字模型,验证了所提建模方法的仿真效率。第四,进行了实验验证。通过不同姿态角和不同表面位置下数字模型与加工表面的纹理形态对比,验证了数字模型的有效性。最后,探讨了不同刀具姿态角度下,单齿进给量和刀具半径对表面纹理形态和纹理分类的影响。